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Argo
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S
Argo S User Manual
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General Information
Argo Service Manual
Ontario Drive & Gear Limited www
.
odg.com
PH.(519)- 662-2840 F
AX (519)- 662-2421
GI-8
Identfication and Location of Controls
Prior to serial # N14708, B14700, R22452
Prior to serial # C22453 &
A14743
11
13
Table of Contents
Table of Contents
5
General Information
5
Argo Vehicle Capacity
9
General Information
10
Model Identification & Description
10
Identfication and Location of Controls
12
Argo Model Specifications
14
Information Labels
16
Argo Torque Specifications
17
Troubleshooting
20
Flat Rate Schedule Service
22
Flat Rate Schedule (Accessories)
22
Flat Rate Schedule Accessory Installation
25
Tool List
27
7R Vice Grip Modification
30
Starter Removal
31
Engine System
33
General Instructions
35
Checking the Engine Oil Level
36
Recommended Engine Oil
36
Changing the Engine Oil
38
Draining the Engine Oil
38
Oil Filter Replacement
39
Air Filter
40
Refilling the Engine
40
Spark Plugs
40
Removing the Engine
41
Assembling the Engine to the Power Pack Frame (Kawasaki
46
Installing the Engine
47
Removing the Engine (Briggs & Stratton 16 H.p & 18H.p)
51
Installing the Engine (Briggs Models)
53
Removing the Engine (Kohler Aegis N.A)
59
Lifting the Engine from the Vehicle
62
Installing the Engine (Kohler Avenger Model)
64
Electrical System
71
General Instructions
75
To Prevent Damage to the Electrical System
75
Battery - Checking the Fluid Level
76
Charging the Battery
76
Cleaning the Battery Terminals and Cable Connections
76
Battery Inspection
77
Battery Removal
77
Cleaning the Battery
77
Battery Installation
78
Changing a Headlamp Bulb (Earlier Conquest Models
78
Installing the Headlamp Bulb (Earlier Conquest Models)
79
Removing a Headlamp Bulb
79
Installing a Headlamp Bulb
80
Removing the Headlamp Lens Assembly
80
Headlamp Installation
81
Headlamp Removal
81
Installing the Lens Assembly
81
Removing the Starter (Conquest Models)
83
Installing the Starter (Conquest Models)
84
Removing the Starter (Response, Bigfoot, Vanguard2 & Vanguard Models)
84
Installing the Starter (Response, Bigfoot, Vanguard2 & Vanguard)
86
Removing the Brake Cooling Fan (Response & Bigfoot
87
Installing the Brake Cooling Fan (Response & Bigfoot
88
Removing the Brake Cooling Fan (Conquest
89
Installing the Brake Cooling Fan (Conquest
90
Electrical System Diagrams
92
Models T, TB, HT, HTB from 1977 KB from 1981-86 K FROM1983 S from 1986 SB from 1987
92
Argo Standard & Heavy Duty
93
Electrical System
93
Argo Twin (Model V888-22, V688-22 from SB8355, S6308
94
Calibrating the 613-119 Digital Gauge Package
122
Brake System
123
Brake System
125
General Instructions
125
Warnings on the Brake System
126
Brake System Maintenance
127
Brake Pad Inspection (Hydraulic
128
Removing the Brake Pads (Hydraulic
128
Installing Brake Pads (Hydraulic)
130
Hydraulic Brake Calipers
131
Remove Hydraulic Brake Caliper
132
Hydraulic Brake Caliper Disassembly
133
Hydraulic Brake Caliper Reassembly
134
Hydraulic Brake Caliper Installation
136
Removing the Master Cylinder
137
Disassembling the Master Cylinder
138
Master Cylinder Servicing & Inspection
139
Master Cylinder Reassembly
140
Master Cylinder Installation
141
Bleeding the Hydraulic Brake System
142
Brake Fluid Inspection
143
Changing the Brake Fluid
144
Hydraulic Brake Plunger Pin Adjustment(Steering Bar Style)
145
Holding Brake Adjustment (Hydraulic Brake System
147
Hydraulic Brake Hoses Maintenance Schedule
148
Mechanical Brakes
148
Replacing the Hydraulic Brake Hoses
148
Mechanical Brake Caliper Removal
149
Mechanical Brake Pad Inspection & Replacement
149
Mechanical Brake Pad Inspection & Replacement
151
Replacing the Brake Pads (Mechanical
151
Installing the Brake Pads (Mechanical)
152
Mechanical Brake Caliper Installation
153
Adjusting the Mechanical Brake Caliper
155
Holding Brake Adjustment
156
Steering Lever Adjustment (Mechanical
156
Brake Disc Inspection
157
Removing a Brake Disc
158
If the Brake Disc Won't Move
160
Installing the Brake Disc
161
Parking Brake Assembly (CE Kit Models Only
162
Adjusting the Caliper
166
Brake Cooling System
168
Disassembling the Moto Cross Style Steering Column
171
Reassembling Steering Column
173
Setting Plunger Pin Adjustment
179
Steering Bar Centering Adjustment
180
Parking Brake Service Assembly
183
Assembling the Left Hand Side Emergency/Parking Brake Caliper
186
Emergency/Parking Brake Adjustment
187
Clutch System
191
Automatic Torque Converter System
192
General Instructions
192
Drive Belt Inspection
193
Maintenance Information
193
Clutch System
194
Removing the Drive Belt
194
Driver Clutch Inspection
195
Driver Clutch Removal
195
Installing Drive Belt
195
Disassembling the Driver Clutch (Threaded Bushing Spring Cover)
197
Disassembling the Driver Clutch (Cap Screw Spring Cover)
199
Assembling the Driver Clutch (Threaded Bushing Spring Cap)
201
Assembling the Driver Clutch (Cap Screw Spring Cap)
204
Clutch Weight Chart
206
Installing the Driver Clutch
207
Driven Clutch Inspection
208
Driven Clutch Lubrication
208
Driven Clutch Disassembly
210
Removing the Driven Clutch
210
Driven Clutch Reassembly
213
Installing the Driven Clutch
215
Testing the Spring Load of the Driven Clutch
215
Disassembling the Driver Clutch
219
Re-Assembling the Driver Clutch
219
Wheels, Axles & Chains
221
Warnings on Wheels, Axles & Chains
224
Drive Chain Maintenance
225
Main Frame Information
225
Drive Chain Removal
226
Drive Chain Inspection
227
Drive Chain Installation
228
Drive Chain Cleaning
230
Drive Chain Lubrication
230
Idler Chain Lubrication
230
Chain Tensioner Inspection
231
Replacing the Slider Block
231
Disassembling the Chain Tensioner System
233
Assembling the Chain Tensioner System
236
If the Chain Tensioner System Is Being Installed on an Outside Chain
236
If the Nylon Slider Block Needs Replacing
236
Assembling the Chain Tensioner System
238
If the Chain Tensioner Is Being Installed on an Inside Chain
238
Idler Chain Maintenance
240
Idler Chain Adjustment
241
Idler Chain Cleaning
241
Idler Chain Inspection
241
Idler Chain Removal
241
Idler Shaft Inspection
241
Idler Chain Cleaning
242
Idler Chain Inspection
243
Idler Chain Installation
244
Removing the Idler Shaft (Conquest, Response, Bigfoot & Conquest 6X6)
247
Removing the Idler Shaft (Vanguard & Vanguard2 Models)
250
Idler Shaft Inspection
252
Left Hand Side Idler Axle
256
Right Hand Side Idler Axle
256
Installing the Idler Shaft (Vanguard & Vanguard2 Models)
259
Aligning the Idler Shaft (Vanguard & Vanguard2 Models)
260
Idler Shaft Bearing Lubrication
261
Idler Shaft Bearing Lubrication
262
Removing an Axle (Without Bearing Extension)
263
Removing the Axle Seals
264
Installing the Axle Seals
265
Installing an Axle (Without Bearing Extension)
266
Inner Axle Bearing Lubrication
270
Outer Axle Flange & Bearing Lubrication
270
Installing an Axle (with Bearing Extension)
271
Removing an Axle (with Bearing Extension)
271
Installing the Bearing Extension
273
Removing the Bearing Extension
273
Installing the Inner Bearing
274
Removing the Inner Bearing
274
Removing a Tire
276
Tire Pressure
276
Wheel Disassembly
276
Tire Inspection
277
Tire Repair and Replacement
277
Valve Replacement
278
Wheel Reassembly
278
Wheel Installation
279
Left Hand Idler Shaft
283
Right Hand Idler Shaft
283
Assembling Idler Shafts to the Vehicle
285
Assembling Frontier Idler Shafts to Vehicle
286
Removing the Front Axle (Avenger Model)
288
Installing the Front Axle (Avenger Models)
290
Fuel System
295
Fueling the Vehicle
297
Removing the Fuel Tank
298
Inspecting the Fuel Tank and Fuel Line
300
Installing the Fuel Tank
300
Removing the Fuel Tank (6X6 Vanguards Prior to S7304)
301
Fuel Filter
302
Installing the Fuel Tank (6X6 Vanguards Prior to S7304)
302
Removing the Fuel Tank (Avenger)
305
Vehicle Body
307
General Instructions
309
Removing the Firewall (Conquest, Response, Bidfoot, Van2
310
Installing the Firewall
311
Removing the Firewall (6X6 Vanguards
311
Installing the Firewall (6X6 Vanguards
312
Installing the Front Floor Pan
314
Installing the Rear Floor Pan
314
Removing the Front Floor Pan
314
Removing the Rear Floor Pan
314
Installing the Rear Seats ( 8X8 Models
315
Removing the Rear Seats (6X6 Models
315
Installing the Backrest Handrail Assembly
316
Installing the Rear Seats (6X6 Models
316
Removing the Backrest Handrail Assembly
316
Replacing the Backrest Pad
316
Installing the Drain Plugs
317
Removing the Drain Plugs
317
Upper Body Removal
318
Upper Body Installation
319
Lower Body Removal
320
Lower Body Installation
321
Frame Inspection
322
Ducting & Exhaust
323
Removing the Muffler
326
Disassembling the Muffler Assembly
328
Assembling and Installing the Muffler Assembly
329
Cleaning the Spark Arrestor
334
Removing the Intake Duct
335
Installing the Intake Duct
336
Removing the Exhaust Ducting
337
Installing the Exhaust Ducting
337
Transmission
339
Transmission Oil
342
Transmission Oil Level Inspection
343
Changing the Transmission Oil
344
Refilling the Transmission with Oil
346
General Inspection of the Transmission
346
Removing the Transmission
347
Disassembling the Transmission
349
Disassembling the Shifter Assembly
357
Disassembling the Differential
358
Transmission Component Inspection
362
Gear Wear
362
Transmission Assembly
364
Assembling the Differential
366
Assembling the Housing and Cover
375
Install the Differential Assembly
381
Install the Shifter Assembly
381
Install the Reverse Idler
382
Installing the Transmission
393
Transmission Re & Re
399
Transmission Disassembly
400
Separating the Transmission
400
Disassemble the Spline Shaft Drive Gear Assembly
404
Reassembling the Transmission
407
Assembling the Idler Gear Bore Assembly
410
Assembling the Input Shaft
412
Assembling Transmission Components to Housing
420
5
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Argo S Specifications
General
Brand
Argo
Model
S
Category
Utility Vehicle
Language
English
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