CTM 360y - Configuration

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Operator’s Manual: Standard 360a Model Y (360y) Label Applicator

Configuration

The configuration of the sensor can be navigated by following the below image.

[17] Sensor Configuration

Main Page

Table of Contents2
Proprietary9
Liability9
Release Date9
Contact and Support10
Contact Us10
Technical Support10
Spare Parts10
Customer Training10
System Requirements11
Electrical Requirements11
Air Requirements11
Operating Environment11
Figures12
Safety Guidelines13
Installation and Maintenance13
Operation13
Electrical Shock13
Mechanical Hazards14
Noise Emissions14
Every Time before Starting Production14
Machine Terms15
Introduction18
Operating Personnel19
Installation Manual20
Unboxing21
Instructions for Unboxing23
Installation26
Connecting Cables27
Correct Connections Instructions27
Powering-On the Applicator29
Equipment Overview30
Merge Applicator30
Tamp Applicator31
RVB Applicator32
Air Blow Applicator33
DAT Applicator34
Swing Tamp Applicator35
Decommissioning the Applicator36
Dismantling the Applicator36
Disposing of the Applicator36
Operator ' S Manual37
Label Setup38
Threading Labels38
Sensors39
Banner S18-2 Sensor39
Fixed Field PD Sensor39
Retroreflective Setup39
Polarized Retroreflective Setup39
Diffused Setup40
Banner Q3X Laser Sensor40
Laser Description and Safety Information40
Class 2 Lasers40
Safety Notes40
Installation40
Basic TEACH Instructions41
Manual Adjustments41
Banner Q4X Laser Sensor41
Laser Description and Safety Information41
Class 1 Lasers41
Installation42
Basic TEACH Instructions42
Manual Adjustments42
Light Operate/Dark Operate42
Banner DF-G3 Fiber Optic Sensor43
Two-Point Teach Procedure43
Programming the Sensor43
Configuration44
Label Sensor Setup45
Label Length Setup45
Label Static Test46
Static Test for Tamps and Air Blow Labels46
Static Test for Merge Label46
Static Test for Corner Wrap Label47
Static Test for DAT Label47
HMI Applicator Display48
Changing Numeric Values49
Changing Text Values50
Passcode50
Setup Menus51
Formats51
Previewing/Loading Formats51
Saving New Formats52
Overwriting an Existing Format with a New Name52
Overwriting an Existing Format with New Settings52
Erasing Formats52
Configuration Menu53
Applicator Options53
Missing Label Option Menu53
Encoder Option53
Enable on Power up53
Auto Prime Pad Option54
Loose Loop54
Crossover Option54
Crossover Main Menu Changes54
Primary to Secondary Transfer Process54
Secondary to Primary Transfer Process55
Imprint Menu55
Tamp Home Mode55
Label on Pad55
Vacuum Control55
Foldover Option Menu56
Powered Rewind Option Menu56
Multi-Label Option Menu56
Skip Count56
Label to Placement Time Menu56
I/O Diagnostics57
Reset Label Sensor57
Application Setup-Merge57
Multi-Panel Menu57
Multi-Panel Auto Teach57
Multi-Panel Setup58
Over Speed Menu58
Label Profile Menu58
Label Profile Setup59
Label Placement59
Detector Lockout59
Application Setup-Tamp and Blow Applicators59
Label Feed Setup Menu60
Sensor Teach60
Auto Teach60
Manual Teach61
Leading Edge Teach61
Trailing Edge Teach61
Fault Log62
Clearing Faults62
Applicator Setup63
Merge Applicator Setup63
Merge Applicator Flow Chart63
Air Blow Applicator Setup64
Air Blow Peel Edge Alignment64
Air Blow Label Stop64
Air Blow Grid Setup64
Air Blow Air Assist Setup65
Air Blow Air Blast65
Air Blow Flow Chart65
Tamp Applicator Setup66
Normal Tamp Flow Chart66
Inverted Tamp (ITB) Flow Chart67
Tamp Peel Edge Alignment67
Tamp Vacuum Pressure67
Tamp Air Assist Tube Setup68
Tamp Air Blast Setup68
Tamp Slide Setup68
Tamp Extend Time68
Tamp Retract Time68
Corner Wrap Setup69
Corner Wrap Sequence69
Corner Wrap Flow Chart69
Corner Wrap General Setup Procedures69
Positioning Corner Wrap Applicator70
Positioning Product Detect and Swing Back Sensors70
Dual Action Tamp (DAT) Setup71
DAT: Leading Edge Sequence71
DAT: Leading Edge Flow Chart71
DAT: Trailing Edge Sequence71
DAT: Trailing Edge Flow Chart72
DAT: Inverted Mode Sequence72
DAT: Inverted Flow Chart72
Incompatible DAT Options73
DAT Label Placement Setup73
DAT General Setup Procedures73
DAT Rotary Actuator Stop Adjustment Guidelines74
DAT Shock Absorbers and Flow Controls74
Positioning the DAT Applicator74
Mounting DAT Product Detect Sensor75
Maintenance Manual76
Special Options Menu77
Debounce Setup Menu77
Active Option Codes77
Servo Tuning78
Software Version78
Change Main Password78
Apply Mode Menu78
Total Cycle Counter78
Factory Default Menu79
Applicator Hand79
Encoder Setup Menu79
Compensation Setup80
Preventative Maintenance81
Daily Maintenance81
Weekly Maintenance81
Monthly Maintenance81
Semi-Annual Maintenance81
Dancer Arm Adjustment82
Rewind Slip Clutch82
Adjusting Slip Clutch82
Drive Belt Adjustment83
Changing Dispense Hand84
Applicator Changeover Sequence84
Nose Assembly Removal84
Blow Box Nose Assembly Removal84
Merge Nose Assembly Removal85
Tamp Nose Assembly and RVB Nose Assembly Removal85
Nose Assembly Changeover85
Merge Peel Edge Changeover86
Blow Box Peel Edge Changeover86
Blow Box Assembly Changeover86
Tamp Peel Edge Changeover87
Tamp Assembly Changeover87
Rewind Removal87
Rewind Changeover87
Wiring Changeover88
Rewind Installation88
Blow Box Nose Assembly Installation88
Merge Nose Assembly Installation89
Tamp Nose Assembly Installation89
Troubleshooting Chart90
Display Faults92
Drive Faults92
No Controller Connection92
Software Mismatch Error92
Reboot Required93
Stop Input93
End of Web Alarm93
E-Stop Input93
Fault Correction93
Accessories94
Spare Parts95
360Y Core Unit Spare Parts95
Non-Powered Unwind Assembly Spare Parts96
Merge Spare Parts97
Air Blow Spare Parts97
RVB Spare Parts97
FFS Spare Parts98
Tamp Spare Parts98
Swing Tamp99
Dat99
Options100
Appendices101
Appendix A: Applicator Options Compatibility Chart102

CTM 360y - Configuration

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