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DC-616
Duplo DC-616 Service Manual
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181
Chapter 8 2 Service Person JOBs
8
S2-Y1540
Use to check
center
crease on the
business
cards produced
from A3
paper
.
JOB Name
A
3
58×85 CCR
Paper size
297×420
JOB number
9
8
P
APER WIDTH
2
9
7
TOT
AL
LENGTH
42
0
Side Mark
0
Lead Mark
0
SLIT1
3
.
2
SLIT2
293.2
SLIT3
61.2
SLIT4
235.2
SLIT5
1
19.2
SLIT6
177.2
CUT01
2
0
CUT02
1
0
5
CUT03
1
1
5
CUT04
2
0
0
CUT05
2
1
0
CUT06
2
9
5
CUT07
3
0
5
CUT08
3
9
0
CUT09
0
CUT10
0
CUT1
1
0
CUT12
0
CUT13
0
CUT14
0
CUT15
0
CUT16-25
0
CRE.01
62.5
CRE.02
157.5
CRE.03
252.5
CRE.04
347.5
CRE.05
0
CRE.06
0
CRE.07
0
CRE.08
0
CRE.09
0
CRE.10
0
CRE.
1
1-20
0
PERF1
0
PERF2
0
AIR KNIFE
O
F
F
SUCTION POWER
MAX
REG. MARK
O
F
F
SLIT GUIDE
ON
AUTO CUT
O
N
CREASE DEPTH
MAX
SPEED
F
A
S
T
-0
182
184
Table of Contents
1 Introduction 2
12
Default Chapter
3
Introduction
3
How to Use this Service Manual
4
Safety Instructions
5
Warning Labels
8
Table of Contents
12
Chapter 1
14
Specifi Cations
14
Part Names and Their Functions
16
Appearance
16
Ejection Side
17
Appearance (Ejection Side)
18
Inside
19
Control Panel
20
LCD Panel
21
Dimensions
22
Chapter 2 Operation in General 2
23
Paper Feed Section
24
Description
24
Mechanism
24
Operation
24
Operation of each Part
24
Double Feed Detection Section (Option)
28
Description
28
Adjustment
28
Operation
28
Operation of each Part
28
CCD Section
29
Description
29
Operation
29
Operation of each Part
29
Margin Slitter Section
30
Description
30
Operation
30
Operation of each Part
30
Slitter Blade
30
Center Slitter Section
32
Description
32
Operation
32
Operation of each Part
32
Slitter Blade
32
Cutter Section
35
Description
35
Operation
35
Operation of each Part
35
Creaser Section
37
Description
37
Operation
37
Operation of each Part
38
Main Drive Section
41
Description
41
Exit Tray
42
Description
42
Exterior
43
Description
43
Operation
43
Operation of each Part
43
Barcode
45
Description
45
REG Mark
48
Description
48
Chapter 3 Mechanism
51
Mechanism
51
Exterior of the Machine
53
Removing the Cover R2
54
Removing the Cover
55
Removing the Cover R
55
Removing the Plate
55
Removing the Exit Interlock Switch
57
Paper Feed Section
58
Removing the Paper Separation Plate
58
Removing the Belt Suction Unit
58
HELP Mode
58
Removing the Feed Motor
60
Removing the Suction Fan
60
Removing the Compressor
61
Others
62
Removing the Compressor Fuse
62
Removing the Paper Level Sensor
63
Removing the Elevator Lower Limit Switch
64
Removing the Elevator Upper Limit Switch
64
Removing the Elevator Motor
65
Removing the PPS1
66
Removing the Elevator down Switch
67
Removing the Paper Feed Unit
67
Removing the Blow Fan
68
Double Feed Detection Section (Option)
69
CCD Section (Option)
70
Removing the CCD
70
Removing the PPS2
71
Margin Slitter Section
72
Removing the Margin Slitter Module
72
Removing the Margin Jam Sensor
77
Center Slitter Section
78
Removing the Center Slitter Module
78
Removing the PPS3
83
Removing the Gutter ON/OFF Sensor
84
Cutter Section
85
Removing the Cutter Module
85
Removing the Cutter Home Position Sensor
86
Creaser Section
87
Removing the Crease Blade
88
Removing the PPS4
91
Main Drive Section
92
Removing the Driving Roller (Lower)
94
Removing the Perforation Tool
94
Electrical System Section
98
Removing the Control Panel
98
Removing the Power Supply Unit
98
Removing the Drive PCB Unit
99
Removing the Main PCB Unit
99
Removing the Double Feed Detection PCB Unit
100
Removing the Main Drive PCB Unit
100
Removing the USB PCB Unit
100
Chapter 4 Adjustment
101
Default Chapter
101
Adjustment
101
Exterior of the Machine
102
Exit Interlock Switch Adjustment
102
Front Cover Interlock Switch Adjustment
102
Top Cover Interlock Switch Adjustment
102
Paper Feed Section
103
Elevator Lower Limit Switch
103
Elevator Upper Limit Switch Adjustment
103
Paper Feed Unit 0 Adjustment
103
Shutter Solenoid Adjustment
103
CCD Section
104
CCD
104
Pps2
104
Margin Slitter Section
105
Margin Slitter Home Position Sensor Adjustment
105
Center Slitter Section
106
Slitter Position Motor and Belt Adjustment
106
Cutter Section
107
Cutter Home Position Sensor Adjustment
107
Cutter Motor Adjustment
107
Creaser Section
108
Creaser Lower Blade Encoder Sensor Adjustment
108
Creaser Lower Blade Home Position Sensor
108
Creaser Motor and Belt Adjustment
108
Creaser Home Position Sensor
109
Main Drive Section
110
Main Motor Drive Belt Adjustment
110
Chapter 5 Maintenance Checks
111
Cleaning and Oiling
112
Guaranteeing Maintenance Cycle
112
Periodic Maintenance Check List
113
Recommended Parts List
114
Troubleshooting Chapter 6
117
Chapter 6 Troubleshooting
117
Troubleshooting
118
When "J2 FEED JAM" Is Displayed
118
When "NO DOCUMENT" Is Displayed
118
When "J3 FEED ERROR" Is Displayed
119
When "J4 Slitter" Is Displayed
119
When "J5 Cut.crease" Is Displayed
119
E00 Main-Panel" Is Displayed
120
When "E01 CCD" Is Displayed
120
When "J6 Exit Tray" Is Displayed
120
E08 FPGA ERROR" Is Displayed
122
When "E07 Connect Error" Is Displayed
122
Conditions for the Error Detection
124
Major Cause and Preventive Action for the Paper Jam
126
Slitter Blade Intersection Correction
127
Chapter 7 HELP Mode
129
HELP Mode List
130
Accessing the HELP Mode
131
Accessing the Service Person JOB
131
Finishing the HELP Mode
131
Setting the Other HELP Mode no
131
HELP Mode Description
132
Chapter 8 Others
169
Others
169
Position and Function of Electronic Parts
170
Switches
170
PPS Sensors
171
Sensors
172
Motors, Fan,Solenoid
173
PCB Units • Power Supply
174
Others
175
Connector Vr/Fuse Layout
176
Service Person Jobs
180
Overall Wiring Layout
184
Chapter 9 PC Controller
187
Main Menu of PC Controller
188
Maintenance Menu
190
Maintenance Data
190
Option Module
191
Language Setting
192
Data Folder
193
Contents of Data Folder
193
Maintenance
194
Confi Rming Saved Maintenance Data
194
Uploading the Maintenance Data of
196
Setting up the Machine to be Connected
197
Set up Language to be Used
198
Set up the Other Language than Existing Ones to be Used
199
Deleting the Message File
203
Confi Rming the Version
204
Descriptions
204
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Duplo DC-616 Specifications
General
Brand
Duplo
Model
DC-616
Category
Paper Cutters
Language
English
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