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Geely
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FC
Geely FC User Manual
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Brake--Brake system
Brake
Brake system
Notes
z
It is necessary to be very careful when changing any subassembly, for this will influence the perfor-
mance of brake system and incur the running becomes unsafe. It is necessary to use those parts with
same type or same grade when changing.
z
When repairing brake system, it is very important to keep the surface of every part clean.
132
142
144
Table of Contents
Default Chapter
6
Table of Contents
6
Brief Introduction on Geely Model “FC”
12
Brief Introduction on Geely Model "FC" Basic Parameters
12
Maintenance Period Regular Maintenance Items
15
Engine Control System EFI System
19
On-Vehicle Inspection
19
Inspection
20
Throttle Body Assembly
24
Removing, Installing and Disassembling, Assembling
24
Fuel
25
Fuel System
25
Precautions
25
On-Vehicle Inspection
27
Inspection
28
Injection Nozzle Assembly
29
Replacement
29
Fuel Pump Assembly
31
Removing, Installing and Disassembling, Assembling
31
Fuel Tank Assembly
32
Removing, Installing and Disassembling, Assembling
32
Exhaust Gas Control
34
Exhaust Gas Control System
34
On-Vehicle Inspection
34
Inspection
36
Engine Mechanism Engine Assembly
37
Inspection
37
Drive Belt
40
Replacement
40
Valve Clearance
41
Adjustment
41
Engine Assembly
47
Replacement
47
Timing Chain Assembly
56
Replacement
56
Camshaft
63
Replacement
63
Crankshaft Front Oil Seal Assembly
71
Replacement
71
Crankshaft Rear Oil Seal Assembly
73
Replacement
73
Cylinder Cover Gasket Components
74
Replacement
74
Exhaust
76
Exhaust Pipe Assembly
76
Removing, Installing and Disassembling, Assembling
76
Cooling Cooling System
77
On-Vehicle Inspection
77
Inspection
77
Cooling Fan System
79
On-Vehicle Inspection
79
Inspection
79
Water Pump Assembly
80
Replacement
80
Temperature Regulator Components
82
Replacement
82
Radiator with Electronic Fan Assembly
83
Replacement
83
Coolant
84
Replacement
84
Lubrication Lubricating System
85
On-Vehicle Inspection
85
Oil Filter Assembly
86
Replacement
86
Oil Pump Assembly
87
Replacement
87
Ignition Ignition System
88
Inspection
88
On-Vehicle Inspection
88
Starting and Charging Starting System
90
Inspection
90
Charging System
92
Precautions
92
On-Vehicle Inspection
93
Alternator Components
95
Replacement
95
Starter Components
96
Replacement
96
Front Suspension
97
Front Suspension System
97
Front Wheel Alignment
98
Adjustment
98
Front Absorber and Helical Spring
101
Overhaul
101
Handling
104
Lower Left Control Arm Assembly
105
Replacement
105
Front Stabilizer Bar
107
Overhaul
107
Front Left Lower Control Arm Ball Joint Assembly
110
Replacement
110
Rear Suspension
111
Rear Suspension System
111
Rear Wheel Alignment
112
Adjustment
112
Rear Strut Assembly
113
Overhaul
113
Handling
115
Rear Stabilizer Bar
116
Overhaul
116
Rear Shaft Assembly
117
Overhaul
117
Tire and Wheel
120
Wheel and Tire System
120
Inspection
120
Drive Shaft Drive Shaft
122
Notes
122
Malfunction Phenomenon Table
122
Inspection on Automobile
123
Front Drive Shaft
124
Overhaul
124
Left Front Shaft Hub Assembly
134
Change
134
Left Front Shaft Hub Bolt
139
Change
139
Left Rear Shaft Hub and Bearing Assembly
140
Change
140
Left Rear Shaft Hub Bolt
142
Change
142
Brake System
143
Notes
143
Remove Malfunction
144
Malfunction Phenomenon Table
144
Brake Liquid
146
Discharge the Air in Brake System
146
Brake Pedal Assembly
147
Adjustment
147
Change
148
Vacuum Booster Assembly
149
Inspection on Automobile
149
Change
149
Front Brake Assembly
152
Overhaul
152
Rear Brake Assembly
155
Overhaul
155
Hydraulic Pressure Control Unit (Equipping with ABS)
159
Inspection on Automobile
159
Change
159
Speed Sensor of Front Wheel
162
Change
162
Speed Sensor of Rear Wheels
163
Change
163
Parking Brake
165
Parking Brake System
165
Malfunction Phenomenon Table
165
Adjustment
165
Parking Brake Handle Assembly
166
Change
166
Parking Front Bake Pull Cable Assembly
167
Change
167
Parking Rear Brake Pull Cable Assembly
169
Change
169
Parking Brake Assembly
172
Overhaul
172
Transmission Disassemble Assembly
176
Assemble the Assembly
202
Steering Column Steering System
203
Note
203
Malfunction Phenomenon Table
203
Inspection on Automobile
204
Steering Column System
205
Overhaul
205
Power Steering
209
Power Steering System
209
Note
209
Malfunction Phenomenon Table
210
Inspection on Automobile
211
Power Steering Oil Pump Assembly
214
Overhaul
214
Power Steering Gear Assembly
216
Overhaul
216
Air Conditioner
224
Air Conditioning System
224
Note
224
Inspection on Automobile
224
Inspection
225
Refrigerant
226
Inspection on Automobile
226
Change
232
Refrigerant Pipeline
233
Parts
233
Control Assembly, Air Conditioner Control Panel (AUTO A/C)
234
Overhaul
234
Fan Assembly
235
Overhaul
235
Air Conditioner Central Heating Core Assembly
238
Overhaul
238
Compressor Assembly
245
Change
245
Condenser Assembly
247
Inspection on the Automobile
247
Overhaul
247
Supplemental Restraint System Note
250
Malfunction Treatment
255
Repair
258
Inspection
260
Remove Malfunction
262
Malfunction Table
262
Diagnosis of Impacted Automobile
271
Disassemble and Assemble
272
Electronic Control Unit of Safety Airbag (ECU)
272
Safety Airbag Assembly at the Side of Driver
272
Safety Airbag Assemble at the Side of Passenger
274
Scrap Treatment for Safety Airbag
275
Safety Belt
281
Note
281
Treatment
281
Subassembly
284
Change
285
Rear Safety Belt
286
Subassembly
286
Change
288
Light
290
Light System
290
Notes
290
The Phenomena Table
290
Light Light System
290
Inspect the Car
292
Inspect
294
Front Combination Light (LH)
297
Subassembly
297
Change
298
Adjustments
298
Front Fog Light
300
Components
300
Change
301
Adjustment
301
Side Turning Light
302
Components
302
Rear Combination Light (LH)
303
Components
303
Change
304
Rear Fog Light
305
Components
305
Change
306
Number Plate Light
307
Change
307
High Brake Light Assembly
308
Change
308
Left Combination Switch
309
Change
309
Wiper and Cleaner
310
Wiper and Cleaner System
310
Malfunction Phenomena Table
310
Inspect the Car
310
Inspect
311
Right Combination Switch
313
Change
313
Wiper Motor
314
Change
314
Wiper
316
Change
316
Cleaner Nozzle
317
Adjustments
317
Audio System Audio System
318
Notes
318
Radio Assembly
319
Replacement
319
Left Front Door Loudhailer
320
Change
320
Left Front Small Loudhailer
321
Change
321
Rear Loudhailer
322
Change
322
Outdoor Antenna
323
Change
323
Circuitry Power Supply
324
Components
324
Horn System
327
Position
327
Inspect
327
Windshield/Window Glass/Wing Mirror Electric Window Control System
328
Position Drawing
328
Inspect the Car
328
Malfunction Phenomena Table
330
Inspect
330
Front Windscreen
332
Change
332
Rear Ventilation Window
335
Change
335
Fog Defrost System
338
Position Drawing
338
Malfunction Phenomena Table
338
Inspect
339
Electric Rearview Mirror Control System(Option)
340
Inspect the Vehicle
340
Position Drawing
342
Trouble Table
342
Inspect
343
Panel / Combination Panel Combination Panel
345
Trouble Table
345
Vehicle Inspection
346
Inspection
350
Panel
351
Preparation
351
Change
351
Combination Instrument Assembly
358
Disassembly and Assembly
358
Chair
359
Front Chair
359
Subassembly
359
Chair Front Chair
359
Overhaul
360
Rear Chair (Separating Type)
363
Overhaul
363
Rear Chair (Fixing Type)
365
Overhaul
365
Anti-Stealing and Door Lock Electric Door Lock Control System
366
Position of Parts
366
Inspection on Automobile
366
Malfunction Phenomenon Table
369
Inspection
370
Electronic Anti-Stealing System
372
Electric Sunroof
373
Sunroof
373
Overhaul
373
Specification for Sunroof Function
375
Inspection for Sunroof Function
375
Inspection for Sunroof Switch
376
Position of Parts
376
Malfunction Phenomenon Table
376
Engine Cover/Automobile Door Engine Cover
377
Adjustment
377
Front Automobile Door
378
Subassembly
378
Overhaul
380
Adjustment
383
Rear Automobile Door
384
Overhaul
384
Adjustment
386
Trunk Cover
388
Adjustment
388
Torsion Spring of Trunk Cover
389
Change
389
Subassembly
390
Exterior/Inner Trim Board Front Bumper
391
Change
391
Rear Bumper
392
Subassembly
392
Change
393
Nameplate
394
Change
394
Exterior Seal Tape of Left Front Door Glass (LH)
395
Change
395
Exterior Seal Tape of Left Rear Door Glass
396
Change
396
Light Fender
397
Change
397
Top Left Trim Tape
398
Replacement
398
Left Lower Fender of Automobile Body (LH)
399
Subassembly
399
Change
400
Inner Trim Board of Top
401
Change
401
Automobile Control System
405
Ignition Switch and Anti-Versa Lock Key Warning Switch
405
Malfunction Phenomenon Table
405
Inspection
405
Electrical Schematic Diagram
406
Brake Light
411
4
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Geely FC Specifications
General
Brand
Geely
Model
FC
Category
Automobile
Language
English
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