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IRIS iQ 200 Sprint

IRIS iQ 200 Sprint
215 pages
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Iris Diagnostics, a Division of Iris International, Inc.
iQ
®
200 Sprint
Service Manual

Table of Contents

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IRIS iQ 200 Sprint Specifications

General IconGeneral
BrandIRIS
ModeliQ 200 Sprint
CategoryLaboratory Equipment
LanguageEnglish

Summary

Introduction to iQ200 Sprint Service Manual

Intended Use of the iQ200 System

Describes the purpose and configurations of the iQ200 Sprint and 2nd gen Automated Urine Microscopy Analyzer.

How to Navigate the Service Manual

Explains navigation, hyperlinks, and bookmark usage within the service manual for efficient access.

Precautions and Warnings for Safe Operation

Details safety messages, notes, cautions, and biological warnings for safe instrument operation.

Product Warranty Terms and Conditions

Outlines the terms and conditions of the product warranty provided by Iris Diagnostics.

Limitation of Liability Statement

States Iris Diagnostics' liability limitations regarding product sales and usage.

Third-Party Computer Product Usage Guidelines

Advises against using non-approved software/hardware to maintain warranty and system reliability.

Iris Diagnostics Contact Information

Provides contact details for Iris Diagnostics, including address, phone, fax, and email.

Installation Procedures for iQ200 Analyzer

Installation Requirements Overview

Details space, workstation, location, and electrical requirements for instrument setup.

Shipping Carton Contents

Lists the contents of the instrument and starter kit shipping cartons.

Installation Safety Precautions

Emphasizes safety measures and precautions during the instrument installation process.

Instrument Unpacking and Sampler Connection

Guides on carefully removing the instrument from packaging and connecting the sampler.

Analyzer and Sampler Height Adjustments

Explains how to adjust the analyzer height and sampler feet for proper operation.

Lamina Container and Drain Tubing Connection

Details installing the Lamina container and connecting drain tubing for the instrument.

Computer System Connections

Outlines connecting video, keyboard, mouse, printer, camera, and serial ports.

Rear Panel SIC Configuration

Describes jumper configurations on the iQ200 rear panel for Load/Unload ports.

AX-4280 Bridge Installation Guide

Provides step-by-step instructions for installing the iQ200/AX-4280 bridge connection kit.

Load Station Connection Procedures

Details connecting the Load Station to the iQ200 sampler or AX-4280.

Unload Station Connection Procedures

Guides on assembling and connecting the Unload Station to the iQ200 sampler.

System Startup and Initial Testing

Outlines powering on, initializing the system, and performing test runs like focus and calibration.

Test Runs and Connection Verification

Describes running focus, calibration, control racks, and verifying connections.

Preparation for Starting Operation

Directs to Operator's Manual for setup procedures before starting operation.

iQ200 Components Overview

Sample Transport Mechanism Details

Explains the parts and function of the STM, including the Sampler and Specimen Tube Detector.

WasteRinse Well Assembly Function

Describes the function of the Rinse and Waste Well in sample processing and drainage.

Diaphragm Pumps Identification

Details the Air, Waste, Rinse, and Fill diaphragm pumps and their functions.

Peristaltic Pumps Identification

Explains the Cannula, Lamina, and Evacuation peristaltic pumps and their roles.

Pump Cover and Cassette Detection Systems

Describes switches for pump cover closure and cassette presence detection.

Lamina Tank Assembly Description

Details the Lamina Tank, its liquid level sensors, and their functions.

Air Tank Assembly Functionality

Explains the Air Tank's function in maintaining air pressure for specimen mixing.

Solenoid Valves Identification

Lists and describes the Drain, Evacuation Bypass, Lamina Bypass, Cannula Bypass, and Pipettor Bypass valves.

Air Valves Identification

Describes the Air Mix and Air Charge valves and their functions.

Optical Bench Assembly Components

Details the OBA, its components (Flow Cell, Strobe, Camera, Objective), and function.

Power Supply, Fans, and LEDs

Explains the power supply assembly, cooling fans, and visible LEDs indicating status.

Fuses and Backplane Indicators

Details fuse ratings, backplane fuses, and visible LEDs indicating status and faults.

PCBA Summary and Cardcage Overview

Describes the cardcage, backplane, and key control boards like HLCB, MSCB, DCVB.

SMCS Interconnects and SICs

Details SSMB boards, backplane connectors, and Signal Interface Concentrators (SICs).

Specific SICs and Other PCBAs

Details various SICs (Power, Pump, FSV, SPA, OBA, Do-All) and other PCBAs.

Boards and Indicators Description

Describes Pressure Transducer, SPA Optical Boards, and LED Visual Indicators.

Adjustments and Calibration Procedures

Accessing the Service Screen

Guides on launching and switching to the service application for calibration and adjustments.

Calibration Table and Auto-Sets

Explains the calibration table entries and the use of calibration auto-sets.

Sampler Calibration Procedure

Details the procedure for calibrating the sampler's #5 test tube position.

Rack Ejection Distance Calibration

Describes calibrating the distance for rack ejection to the unload station.

Specimen Tube Detector Calibration

Guides on setting the alignment and sensitivity of the specimen tube detector.

Air Pressure Calibration Procedure

Details the procedure for calibrating the air pressure system for optimal performance.

Barcode Reader Alignment Process

Provides steps for connecting, loading the tool, and performing barcode reader alignment.

Collimation and Condenser Alignment

Explains collimation and guides on condenser alignment using the video view.

Flow Cell Replacement and Alignment

Covers flow cell removal, installation, lateral, and tilt adjustments.

Service Application Software Functions

Accessing the Service Application Screen

Guides on launching and switching to the service application from the main screen.

Establishing Communication Link

Explains the process of establishing a link with the analyzer control system.

Live Operation and Interface Overview

Describes live operation, the Tree View Pane, and the Fluid Schematic Pane.

Commands, Preset Moves, and Sensor Monitoring

Explains using commands, preset moves, and monitoring sensor values.

Calibration Table and Sequences

Explains calibration table entries, auto-sets, and instrument sequences.

Fluid Schematic Pane Details

Explains the representation of pumps and valves in the fluid schematic.

Menu Bar and Status Bar Navigation

Guides on using menus and understanding the status bar information.

Jog Menu and Motor Control

Describes using the Jog menu for precise motor positioning and calibration.

Link Status and Connection Troubleshooting

Explains link status indicators and troubleshooting steps for connection failures.

Troubleshooting with Sequences and Sensors

Lists sequences and sensor IDs for troubleshooting master controller and SPA issues.

Program Operation FAQs

Addresses common questions about sensor values and component controller assignments.

Service Tree and Versions Information

Explains navigating the service tree structure and accessing system versions.

Troubleshooting Common iQ200 Errors

Bypassing Error Conditions

Guides on rebooting and logging in to bypass instrument error conditions.

Decoding Valve Error Reports

Explains how to translate hexadecimal valve failure codes in error reports.

General Troubleshooting Guide

Provides common error scenarios and initial troubleshooting steps for system issues.

Specific Error Scenarios and Causes

Addresses issues like "iQ 200 fails to go to Standby" and "ID errors/Mismatch".

Flow, Acquisition, and Valve Errors

Covers sequential flag errors, image acquisition errors, and valve failures.

Performance and System Status Errors

Details errors related to sample processing time, controls, and system standby.

Fluid System and Cell Count Errors

Troubleshoots issues with fluid flow, cell counts, and fluid system bubbles.

Event Log Error Message Interpretation

Explains how to interpret event log error messages for SPA, FBA, and OBA failures.

Electronics and System Architecture

Microscopy Module General Functions

Lists the electronic and software functions of the Microscopy Module.

Cabling Diagram Overview

Provides an overview of the instrument's internal cabling and connections.

Backplane View and Cardcage Layout

Illustrates the backplane layout within the cardcage and board placement.

Backplane Fuses and Connections

Shows rear view of backplane, fuses, and connections to internal module parts.

Component Addresses and Summary Table

Summarizes component addresses, board types, and their interface assignments.

Hardware Bit Assignments and Details

Details hardware bit assignments and parameters for various components.

Hardware Assignment Cross Reference

Provides a cross-reference for hardware assignments of motors, pumps, and sensors.

ESN I2 C Address List

Lists Electronic Serial Number (ESN) I2C addresses for system components.

System Schematics and State Records

SMCS Assemblies Block Diagram

Presents a block diagram of the SMCS assemblies for the iQ200 system.

System Fluid Assembly Schematic

Shows the schematic of the 700-3800 System Fluid Assembly.

Master Controller State Records

Details the state records for the Master Controller, including index, states, and parameters.

SPA State Records

Lists the state records for the SPA module, including states, parameters, and descriptions.

FBA State Records

Details the state records for the FBA module, including states, parameters, and descriptions.

STM State Records

Lists the state records for the STM module, including states, parameters, and descriptions.

Preventive Maintenance Procedures

Preventive Maintenance Procedures Overview

Outlines semi-annual and annual preventive maintenance procedures for the iQ200.

Material Requirements for PM

Lists the required kits for performing preventive maintenance and certification.

Surface and Fluidic System Cleaning

Guides on cleaning external surfaces and flushing the fluidic system.

RinseWaste Well Cleaning Procedure

Details the procedure for cleaning the Rinse/Waste Well assembly.

Peristaltic Pump Cassette Replacement

Explains replacing cassettes for Cannula, Evacuation, and Lamina pumps.

Tubing Replacement Guide

Guides on replacing various tubing assemblies and the specimen filter.

Adjustment Verifications Overview

Refers to Chapter 4 for alignment procedures like sampler, tube detector, and scanner verification.

SPA Alignment and Fluidic System Inspection

Covers SPA alignment verification and fluidic system inspection for leaks.

Optical Bench Verification Steps

Guides on verifying optic positions, flow cell tilt, collimation, and lateral adjustments.

Performance and Control Run Verification

Details performing Auto-Focus, calibration, and control runs for performance verification.

Reporting Preventive Maintenance Results

Instructs on reporting maintenance results using the PM checklist form.