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marposs P7WB - User Manual

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P7_D291W001UD_44.doc 22/04/09
PROGRAMMING MANUAL
Wheel Balancing / GAP&Crash
Manual Code: D291W001UD

Table of Contents

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Summary

Introduction to the System

Interface between Gauge and User

Explains software interface conventions and user interaction elements.

Programming Manual Conventions

Describes the manual's purpose, target audience, and typographical conventions.

Front Panel Operation

Front Panel Keys

Explains the function of various keys on the front panel, including F keys and function keys.

Keypad Navigation

Describes the function of keypad keys like Home, ?, Arrows, Esc, Enter, and Minus.

Key Combinations

Explains how key combinations are used for specific functions like cycle selection.

Panel Test and Software Version

Details how to perform a panel test and view the software version.

System Organization Overview

Operating Modes

Describes the two operating modes (Manual and Automatic) and how they are indicated.

Software Structure

Explains how the software is organized into folders and sub-folders for functions.

Password Control Levels

Details the two password levels (System and User) protecting system and application data.

System Folders

Lists and describes the available system folders (Viewing, Utilities, Programming, etc.).

Sub-folders in Software Structure

Explains the role of sub-folders as the second level of software structure.

Pages in Software Structure

Describes pages as the third level of software structure, containing functions and information.

Messages and Information Section

Explains the components of the messages and information displayed on screen.

Using the System Functions

Function (F) Keys Usage

Explains the dual use of F keys as Function keys or Hot keys for system operations.

Defining Hot Keys

Details the procedure for assigning custom shortcuts (Hot keys) to F keys for quick access.

Deleting Hot Keys

Explains how to remove previously defined Hot key assignments.

Navigating the Program

Describes methods for navigating the system's program menus and pages.

Cursor Control

Explains how to use cursor keys and Enter/Esc for navigation within the program.

Using Hot Key Shortcuts

Explains how to utilize defined Hot keys for quick navigation shortcuts.

Defining the HOME Key

Details how to set a default screen or Home Page for easier system access.

Getting Unlost in the Program

Provides guidance on how to navigate back to familiar sections if lost in the program.

Programming System Parameters

Selecting Predefined Values

Explains how to choose values from a list or icons for specific parameters.

Programming Numerical Values

Details two methods for inputting and adjusting numerical data values.

Undoing Programming Changes

Describes how to reset or undo programming changes made during a session.

Resetting All Programmed Data

Explains the procedure to delete all programmed sets and data, with a warning.

Defining and Managing Sets

Defining Sets at First Power-On

Guides the initial setup of measurement sets when the system is first powered on.

Defining a New Measurement Set

Details the steps to create and define new measurement sets within the system.

Selecting an Existing Set

Explains how to choose and activate previously configured measurement sets.

Deleting a Measurement Set

Outlines the procedure for removing existing measurement sets from the system.

Enabling Picture-In-Picture Window

Menu Maps (Manual Mode)

Utilities Folder Navigation (Manual Mode)

Maps the contents and navigation paths within the Utilities folder in Manual mode.

Programming Folder Navigation (Manual Mode)

Maps the menu structure for the Programming folder in Manual mode.

Inputs & Outputs Folder Navigation (Manual Mode)

Maps the menu structure for the Inputs & Outputs folder in Manual mode.

External Info Folder Navigation (Manual Mode)

Maps the menu structure for the External Info folder in Manual mode.

Menu Maps (Automatic Mode)

View Folder Navigation (Automatic Mode)

Maps the contents and navigation paths within the View folder in Automatic mode.

Inputs & Outputs Folder Navigation (Automatic Mode)

Maps the menu structure for the Inputs & Outputs folder in Automatic mode.

Unit Setup Configuration

Setting the Home Position

Explains how to set the balancing head to its neutral or home position.

Manual Balancing with Weights Procedure

Details the process of manual balancing using weights on the wheel flange.

RPM Sensor Control

Explains how to check and verify the functionality of the RPM sensor.

Manual Balancing with Fixed Weights;Variable Angles

Guides through manual balancing using fixed weights and variable angles.

Manual Balancing with Variable Weights;Fixed Angles

Details manual balancing using variable weights and fixed angles.

Frequency Spectral Analysis Procedure

Explains how to perform frequency spectral analysis for detecting noise frequencies.

Archive of Frequency Spectral Analysis

Covers managing and accessing stored frequency spectral analysis data.

Measurement Adjustment Procedures

Manual Balancing Adjustment

Explains manual balancing using motor control for balancing head masses.

Automatic Balancing Cycle

Details the automatic wheel balancing cycle with manual start control.

Double Automatic Balancing Cycle

Explains automatic balancing on two channels simultaneously.

Viewing Acceleration Values

Details viewing acceleration values from the vibration sensor.

Noise Measurement Display

Explains how to view noise values for Gap and Crash controls.

Gap & Crash Graphic Representation

Details the oscilloscope function for viewing Gap/Crash signals and thresholds.

Time Base Settings

Covers setting the time base scale and enabling/disabling grid display.

Vertical Scale Adjustment

Explains the definition and adjustment of the vertical zoom scale.

Trace Source and Position

Details setting and resetting trace source and vertical position for signals.

Displaying Numerical Signal Values

Explains how to display minimum and maximum signal values for each channel.

Gap & Crash Graphical Thresholds

Covers displaying and changing Gap and Crash threshold values.

Viewing Data and Parameters

Viewing Data Relevant to Set

Explains how to view specific data related to the selected wheel or cycle.

Viewing Unbalance Limit Values

Describes how to view the defined limits for wheel unbalance.

Viewing Asymmetric Filter Data

Explains how to view asymmetric filter settings for stabilizing vibration values.

Viewing Integrated Gap & Crash Data

Covers viewing data related to the integrated Gap & Crash function.

Gap Control Data Parameters

Details the parameters and settings for Gap control data.

Crash Control Data Parameters

Details the parameters and settings for Crash control data.

Viewing Supervision Data

Explains how to view supervision data, including RPM Min/Max.

Programming System Parameters

Programming a Simple Set (1 Logical Channel)

Details programming a single-channel set for defining logical/physical channel combinations.

Programming a Double Set (2 Logical Channels)

Explains programming a double-set configuration for two logical channels.

Programming Unbalance Limit Values

Covers programming the wheel vibration tolerance limits for balancing.

Programming Wheel Vibration Tolerance Limits

Details setting tolerance limits for wheel vibration based on measurement units.

Programming Acceleration Limit

Explains how to program acceleration limits to trigger vibration alarms.

Type of Balancing Algorithm

Describes different balancing algorithms available and their suggested applications.

Programming Asymmetric Filter

Details programming asymmetric filters to stabilize vibration readings.

Programming Integrated Gap & Crash

Selecting Frequency Band

Explains selecting optimal frequency bands for filtering noise in Gap/Crash controls.

Gain Selection for Noise Acquisition

Covers selecting the gain value for noise measure acquisition in Gap/Crash controls.

Programming Gap Control Data

Details programming specific data and parameters for Gap control.

Programming Crash Control Data

Details programming specific data and parameters for Crash control.

Supervision Programming Settings

Explains programming supervision parameters for monitoring wheel rotation speed.

Input;Output (I;O) Testing

I;O Byte Test

Explains viewing and changing I/O status in groups of 8 bits (byte).

I;O Bit Test

Details viewing and changing individual I/O bits status.

Field Bus Test Procedures

Covers viewing and managing I/O on communication channels via Field Bus.

Motors Test Functionality

Transmitter and Receiver Temperature

Explains viewing transmitter/receiver temperature values for specific unit types.

Voltage Setup and Checks

Viewing Receiver Supply Voltage

Explains how to view the receiver supply voltage with motors stationary.

RPM Sensor Checking

Details how to check the RPM sensor alignment and efficiency.

Voltage Check Under Load

Guides on checking voltage during motor operation to detect drops.

Balancing Heads Connection

Connection of Balancing Channels

Explains how to view and manage the connection status of balancing channels and heads.

Characteristics of Connected Heads

Describes the types of heads connected to channels and their characteristics.

Balancing Heads Information

Parameters for Manual Balancing with Weights

Details parameters for manual balancing procedures involving weights.

Wheel Rotation and Angle Evaluation Direction

Explains wheel rotation and angle evaluation directions for balancing.

Number of Holes Programming

Details programming the number of holes for balancing procedures.

Weight Value Programming

Covers programming the weight values used in manual balancing procedures.

Copying Weight Data

Explains how to copy weight value tables between channels.

Test Weight Definition

Details defining the test weight for manual balancing procedures.

Balancing Heads Parameterization

Guides on parameterizing balancing heads, including resolution and modality.

Balancing Heads Programming

Details programming parameters for balancing heads, including pulses and gain.

Balancing Algorithm Parameters

Covers selecting and configuring balancing algorithm parameters.

Machine Data Management

Selecting Unit of Measure and Language

Guides on setting system units (micron/inch) and display language.

Selecting Unit of Measure (Micron;Inch)

Details the procedure for selecting measurement units.

Selecting Display Language

Explains how to change the system display language.

Software Codes Information

Lists all installed software modules and their codes.

Password Management System

Covers system and user password management for data protection.

Defining Users Password

Details the procedure for defining or setting up a User's password.

Changing Users Password

Explains how to modify an existing User's password.

Eliminating Users Password

Guides on removing or deleting a User's password.

Hardware Unit Information

Provides information on system hardware, cards, and modules.

Programming Communications

Covers programming external device connections via serial or Ethernet.

Viewing Programmed Sets (Automatic Operation)

Viewing Measurements (Automatic Operation)

Viewing Noise Measurement

Explains viewing noise values for Gap and Crash controls in Automatic mode.

Viewing Automatic Balancing Cycle

Guides on viewing the automatic balancing cycle status for selected channels.

Viewing Double Automatic Balancing Cycle

Explains viewing double automatic balancing cycles on two channels.

Viewing Acceleration in Automatic Mode

Details viewing acceleration values from the vibration sensor in Automatic mode.

Application Examples

Manual Balancing with Weights Example

Example of manual balancing with weights using a double set configuration.

Manual Balancing with Weights + Automatic Balancing Example

Example combining manual balancing with weights and automatic balancing.

Automatic Balancing on Two Channels Example

Example of automatic balancing performed on two channels concurrently.

Gap & Crash Functionality

Programming Gap & Crash Controls

Guides on programming GAP and CRASH control characteristics.

Hardware Setup for Gap & Crash

Details hardware setup parameters like frequency range and alarm enabling.

Software Setup for Gap & Crash

Explains software setup elements for GAP and CRASH controls.

Gap & Crash Control Setting (Automatic Mode)

Covers setting GAP and CRASH controls in Automatic mode.

Page for Gap & Crash Controls Setting

Describes elements for setting GAP and CRASH controls.

GAP Control Setting Procedure

Details the procedure for setting GAP control parameters.

CRASH Control Setting Procedure

Details the procedure for setting CRASH control parameters.

System Diagnostics and Error Handling

Fatal Errors at Power-On

Lists and describes fatal errors that can occur during system power-on.

Routine Maintenance Procedures

Cleaning the Electronic Unit

Provides instructions for cleaning the electronic unit and front panel.

Forced Air Cooling System Maintenance

Details maintenance for the forced air cooling system, including filters.

Fans Replacement Procedure

Explains the procedure and recommendations for replacing system fans.

Data Back-up Batteries

Discusses data backup using accumulators and their maintenance.

Calling Marposs Service

Provides information needed when contacting Marposs service for support.

Summary

Introduction to the System

Interface between Gauge and User

Explains software interface conventions and user interaction elements.

Programming Manual Conventions

Describes the manual's purpose, target audience, and typographical conventions.

Front Panel Operation

Front Panel Keys

Explains the function of various keys on the front panel, including F keys and function keys.

Keypad Navigation

Describes the function of keypad keys like Home, ?, Arrows, Esc, Enter, and Minus.

Key Combinations

Explains how key combinations are used for specific functions like cycle selection.

Panel Test and Software Version

Details how to perform a panel test and view the software version.

System Organization Overview

Operating Modes

Describes the two operating modes (Manual and Automatic) and how they are indicated.

Software Structure

Explains how the software is organized into folders and sub-folders for functions.

Password Control Levels

Details the two password levels (System and User) protecting system and application data.

System Folders

Lists and describes the available system folders (Viewing, Utilities, Programming, etc.).

Sub-folders in Software Structure

Explains the role of sub-folders as the second level of software structure.

Pages in Software Structure

Describes pages as the third level of software structure, containing functions and information.

Messages and Information Section

Explains the components of the messages and information displayed on screen.

Using the System Functions

Function (F) Keys Usage

Explains the dual use of F keys as Function keys or Hot keys for system operations.

Defining Hot Keys

Details the procedure for assigning custom shortcuts (Hot keys) to F keys for quick access.

Deleting Hot Keys

Explains how to remove previously defined Hot key assignments.

Navigating the Program

Describes methods for navigating the system's program menus and pages.

Cursor Control

Explains how to use cursor keys and Enter/Esc for navigation within the program.

Using Hot Key Shortcuts

Explains how to utilize defined Hot keys for quick navigation shortcuts.

Defining the HOME Key

Details how to set a default screen or Home Page for easier system access.

Getting Unlost in the Program

Provides guidance on how to navigate back to familiar sections if lost in the program.

Programming System Parameters

Selecting Predefined Values

Explains how to choose values from a list or icons for specific parameters.

Programming Numerical Values

Details two methods for inputting and adjusting numerical data values.

Undoing Programming Changes

Describes how to reset or undo programming changes made during a session.

Resetting All Programmed Data

Explains the procedure to delete all programmed sets and data, with a warning.

Defining and Managing Sets

Defining Sets at First Power-On

Guides the initial setup of measurement sets when the system is first powered on.

Defining a New Measurement Set

Details the steps to create and define new measurement sets within the system.

Selecting an Existing Set

Explains how to choose and activate previously configured measurement sets.

Deleting a Measurement Set

Outlines the procedure for removing existing measurement sets from the system.

Enabling Picture-In-Picture Window

Menu Maps (Manual Mode)

Utilities Folder Navigation (Manual Mode)

Maps the contents and navigation paths within the Utilities folder in Manual mode.

Programming Folder Navigation (Manual Mode)

Maps the menu structure for the Programming folder in Manual mode.

Inputs & Outputs Folder Navigation (Manual Mode)

Maps the menu structure for the Inputs & Outputs folder in Manual mode.

External Info Folder Navigation (Manual Mode)

Maps the menu structure for the External Info folder in Manual mode.

Menu Maps (Automatic Mode)

View Folder Navigation (Automatic Mode)

Maps the contents and navigation paths within the View folder in Automatic mode.

Inputs & Outputs Folder Navigation (Automatic Mode)

Maps the menu structure for the Inputs & Outputs folder in Automatic mode.

Unit Setup Configuration

Setting the Home Position

Explains how to set the balancing head to its neutral or home position.

Manual Balancing with Weights Procedure

Details the process of manual balancing using weights on the wheel flange.

RPM Sensor Control

Explains how to check and verify the functionality of the RPM sensor.

Manual Balancing with Fixed Weights;Variable Angles

Guides through manual balancing using fixed weights and variable angles.

Manual Balancing with Variable Weights;Fixed Angles

Details manual balancing using variable weights and fixed angles.

Frequency Spectral Analysis Procedure

Explains how to perform frequency spectral analysis for detecting noise frequencies.

Archive of Frequency Spectral Analysis

Covers managing and accessing stored frequency spectral analysis data.

Measurement Adjustment Procedures

Manual Balancing Adjustment

Explains manual balancing using motor control for balancing head masses.

Automatic Balancing Cycle

Details the automatic wheel balancing cycle with manual start control.

Double Automatic Balancing Cycle

Explains automatic balancing on two channels simultaneously.

Viewing Acceleration Values

Details viewing acceleration values from the vibration sensor.

Noise Measurement Display

Explains how to view noise values for Gap and Crash controls.

Gap & Crash Graphic Representation

Details the oscilloscope function for viewing Gap/Crash signals and thresholds.

Time Base Settings

Covers setting the time base scale and enabling/disabling grid display.

Vertical Scale Adjustment

Explains the definition and adjustment of the vertical zoom scale.

Trace Source and Position

Details setting and resetting trace source and vertical position for signals.

Displaying Numerical Signal Values

Explains how to display minimum and maximum signal values for each channel.

Gap & Crash Graphical Thresholds

Covers displaying and changing Gap and Crash threshold values.

Viewing Data and Parameters

Viewing Data Relevant to Set

Explains how to view specific data related to the selected wheel or cycle.

Viewing Unbalance Limit Values

Describes how to view the defined limits for wheel unbalance.

Viewing Asymmetric Filter Data

Explains how to view asymmetric filter settings for stabilizing vibration values.

Viewing Integrated Gap & Crash Data

Covers viewing data related to the integrated Gap & Crash function.

Gap Control Data Parameters

Details the parameters and settings for Gap control data.

Crash Control Data Parameters

Details the parameters and settings for Crash control data.

Viewing Supervision Data

Explains how to view supervision data, including RPM Min/Max.

Programming System Parameters

Programming a Simple Set (1 Logical Channel)

Details programming a single-channel set for defining logical/physical channel combinations.

Programming a Double Set (2 Logical Channels)

Explains programming a double-set configuration for two logical channels.

Programming Unbalance Limit Values

Covers programming the wheel vibration tolerance limits for balancing.

Programming Wheel Vibration Tolerance Limits

Details setting tolerance limits for wheel vibration based on measurement units.

Programming Acceleration Limit

Explains how to program acceleration limits to trigger vibration alarms.

Type of Balancing Algorithm

Describes different balancing algorithms available and their suggested applications.

Programming Asymmetric Filter

Details programming asymmetric filters to stabilize vibration readings.

Programming Integrated Gap & Crash

Selecting Frequency Band

Explains selecting optimal frequency bands for filtering noise in Gap/Crash controls.

Gain Selection for Noise Acquisition

Covers selecting the gain value for noise measure acquisition in Gap/Crash controls.

Programming Gap Control Data

Details programming specific data and parameters for Gap control.

Programming Crash Control Data

Details programming specific data and parameters for Crash control.

Supervision Programming Settings

Explains programming supervision parameters for monitoring wheel rotation speed.

Input;Output (I;O) Testing

I;O Byte Test

Explains viewing and changing I/O status in groups of 8 bits (byte).

I;O Bit Test

Details viewing and changing individual I/O bits status.

Field Bus Test Procedures

Covers viewing and managing I/O on communication channels via Field Bus.

Motors Test Functionality

Transmitter and Receiver Temperature

Explains viewing transmitter/receiver temperature values for specific unit types.

Voltage Setup and Checks

Viewing Receiver Supply Voltage

Explains how to view the receiver supply voltage with motors stationary.

RPM Sensor Checking

Details how to check the RPM sensor alignment and efficiency.

Voltage Check Under Load

Guides on checking voltage during motor operation to detect drops.

Balancing Heads Connection

Connection of Balancing Channels

Explains how to view and manage the connection status of balancing channels and heads.

Characteristics of Connected Heads

Describes the types of heads connected to channels and their characteristics.

Balancing Heads Information

Parameters for Manual Balancing with Weights

Details parameters for manual balancing procedures involving weights.

Wheel Rotation and Angle Evaluation Direction

Explains wheel rotation and angle evaluation directions for balancing.

Number of Holes Programming

Details programming the number of holes for balancing procedures.

Weight Value Programming

Covers programming the weight values used in manual balancing procedures.

Copying Weight Data

Explains how to copy weight value tables between channels.

Test Weight Definition

Details defining the test weight for manual balancing procedures.

Balancing Heads Parameterization

Guides on parameterizing balancing heads, including resolution and modality.

Balancing Heads Programming

Details programming parameters for balancing heads, including pulses and gain.

Balancing Algorithm Parameters

Covers selecting and configuring balancing algorithm parameters.

Machine Data Management

Selecting Unit of Measure and Language

Guides on setting system units (micron/inch) and display language.

Selecting Unit of Measure (Micron;Inch)

Details the procedure for selecting measurement units.

Selecting Display Language

Explains how to change the system display language.

Software Codes Information

Lists all installed software modules and their codes.

Password Management System

Covers system and user password management for data protection.

Defining Users Password

Details the procedure for defining or setting up a User's password.

Changing Users Password

Explains how to modify an existing User's password.

Eliminating Users Password

Guides on removing or deleting a User's password.

Hardware Unit Information

Provides information on system hardware, cards, and modules.

Programming Communications

Covers programming external device connections via serial or Ethernet.

Viewing Programmed Sets (Automatic Operation)

Viewing Measurements (Automatic Operation)

Viewing Noise Measurement

Explains viewing noise values for Gap and Crash controls in Automatic mode.

Viewing Automatic Balancing Cycle

Guides on viewing the automatic balancing cycle status for selected channels.

Viewing Double Automatic Balancing Cycle

Explains viewing double automatic balancing cycles on two channels.

Viewing Acceleration in Automatic Mode

Details viewing acceleration values from the vibration sensor in Automatic mode.

Application Examples

Manual Balancing with Weights Example

Example of manual balancing with weights using a double set configuration.

Manual Balancing with Weights + Automatic Balancing Example

Example combining manual balancing with weights and automatic balancing.

Automatic Balancing on Two Channels Example

Example of automatic balancing performed on two channels concurrently.

Gap & Crash Functionality

Programming Gap & Crash Controls

Guides on programming GAP and CRASH control characteristics.

Hardware Setup for Gap & Crash

Details hardware setup parameters like frequency range and alarm enabling.

Software Setup for Gap & Crash

Explains software setup elements for GAP and CRASH controls.

Gap & Crash Control Setting (Automatic Mode)

Covers setting GAP and CRASH controls in Automatic mode.

Page for Gap & Crash Controls Setting

Describes elements for setting GAP and CRASH controls.

GAP Control Setting Procedure

Details the procedure for setting GAP control parameters.

CRASH Control Setting Procedure

Details the procedure for setting CRASH control parameters.

System Diagnostics and Error Handling

Fatal Errors at Power-On

Lists and describes fatal errors that can occur during system power-on.

Routine Maintenance Procedures

Cleaning the Electronic Unit

Provides instructions for cleaning the electronic unit and front panel.

Forced Air Cooling System Maintenance

Details maintenance for the forced air cooling system, including filters.

Fans Replacement Procedure

Explains the procedure and recommendations for replacing system fans.

Data Back-up Batteries

Discusses data backup using accumulators and their maintenance.

Calling Marposs Service

Provides information needed when contacting Marposs service for support.

marposs P7WB Specifications

General IconGeneral
Brandmarposs
ModelP7WB
CategoryWheel Balancers
LanguageEnglish