EasyManua.ls Logo

MR tapcon 240 User Manual

MR tapcon 240
174 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Voltage Regulator
TAPCON® 240
Operating Instructions
222/08 EN

Table of Contents

Other manuals for MR tapcon 240

Question and Answer IconNeed help?

Do you have a question about the MR tapcon 240 and is the answer not in the manual?

MR tapcon 240 Specifications

General IconGeneral
BrandMR
Modeltapcon 240
CategoryController
LanguageEnglish

Summary

Introduction

Manufacturer

Details about the company that produces the TAPCON® 240 voltage regulator.

Subject to change without notice

Information regarding potential modifications to technical specifications without prior notification.

Completeness

Statement on the technical file's incompleteness without supporting documentation.

Supporting documents

Lists documents that apply to the product, including operating instructions and connection diagrams.

Safekeeping

Instructions for keeping the technical file and supporting documents accessible.

Notation conventions

Overview of symbols and textual emphasis used within the technical file.

Hazard communication system

Explains the system for displaying warnings and identifying hazards.

Information system

How information is presented to simplify understanding of procedures.

Typographic conventions

Explains the use of uppercase, bold, italics, and brackets in the text.

Safety

General safety information

General advice on reading the technical file and paying attention to safety information.

Appropriate use

Defines conditions for safe product operation and compliance with standards.

Inappropriate use

Describes uses considered inappropriate, such as operating in explosive areas.

Personnel qualification

Specifies that the product is for trained staff familiar with installation and operation.

Operator's duty of care

Outlines responsibilities for preventing accidents, disruptions, and damage.

Product description

Scope of delivery

Lists the items included in the product delivery package.

Function description of the voltage regulation

Explains how TAPCON® maintains constant output voltage by comparing measured and reference voltages.

Performance features

Details the control tasks and additional functions like integrated protective features and compensation.

Operating modes

Describes the available operating modes: Auto, Manual, and Remote.

Hardware

Describes the physical construction and components of the TAPCON® 240.

Name plate

Information about the location of the device's name plate.

Operating controls

Overview of the device's pushbuttons and their functions.

Display elements

Identifies and explains the graphics display and LEDs on the device.

Serial interface

Details the COM 1 (RS232) interface for PC connection and parameterization.

Assemblies

Lists the various assemblies (cards) that can be fitted into the device.

Power supply

Describes the SUH-P, SUM-P, and SUL-P power supply cards.

Voltage measurement and current measurement

Explains the MI and MI3-G assemblies for measuring voltage and current.

Digital inputs and outputs

Details the IO card and UC card for digital signal processing.

Analog inputs and outputs

Describes the AD, AD8, and AN cards for analog signal processing.

Control voltage supply (optional)

Explains the AC card variants (AC115, AC230) for creating DC voltage.

Central processing unit

Describes the function of the CPU card as the device's central computing unit.

System networking

Information on connecting the device using CIC cards for communication protocols.

Packaging, transport and storage

Packaging

Details on how the product is packaged for safe transit and storage.

Suitability, structure and production

Describes the packaging material, design, and load capacity.

Markings

Explains the shipping pictograms used for safe transport and storage.

Transportation, receipt and handling of shipments

Guidelines for checking shipments and handling potential damage.

Storage of shipments

Recommendations for selecting and setting up suitable storage locations.

Mounting

Preparation

Lists the necessary tools for mounting the device.

Mounting device

Describes different mounting variants like 19" frames and control panels.

Connecting device

Instructions on how to establish the electrical connection to the device.

Cable recommendation

Provides recommendations for selecting appropriate connection cables.

Information about laying fiber-optic cable

Guidelines for installing fiber-optic cables to ensure data transfer.

Electromagnetic compatibility

Notes on maintaining EMC standards during installation and wiring.

Wiring requirement of installation site

Specifies wiring requirements for the installation location to ensure EMC.

Wiring requirement of operating site

Details wiring requirements at the operating site, including cable routing.

Wiring requirement in control cabinet

EMC requirements for wiring within a control cabinet.

Information about shielding the CAN bus

Guidance on proper CAN bus shielding to prevent damage.

Connecting cables to the system periphery

Instructions for connecting cables to the system periphery.

Wiring device

General advice on wiring the device for better overview.

Checking functional reliability

Steps to verify correct wiring and device functionality before commissioning.

Commissioning

Setting the display contrast

Instructions on how to adjust the display contrast using an adjustment screw.

Setting parameters

Overview of essential parameters to be set for device commissioning.

Setting the language

Procedure to set the display language from available options.

Setting date and time

Steps to set the device's system date and time.

Setting further parameters

Guides on setting transformer data, NORMset, and control parameters.

Function tests

Recommended tests to perform before switching to auto mode for proper operation.

Checking control functions

Detailed steps for verifying the device's control functions like tap-changing.

Checking additional functions

Procedures to test functions like undervoltage, overvoltage, and line drop compensation.

Checking parallel operation

Steps to test parallel operation, including sensitivity and blocking functions.

Checking circulating reactive current sensitivity

How to test the sensitivity of circulating reactive current for parallel operation.

Checking circulating reactive current blocking

Procedure to test the blocking limit for circulating reactive current.

Checking tap synchronization method

Steps to test the tap synchronization method in parallel operation.

Functions and settings

Key lock

How to activate and deactivate the device's key lock feature to prevent unintended operation.

General

Overview of general settings available for the device.

Setting device ID

Procedure to assign a unique 4-digit ID for device identification in software.

Setting the baud rate

How to set the baud rate for the COM1 interface from available options.

Setting the voltage display kV/V

How to set the units for voltage display and control parameters.

Setting current display unit

Setting the unit for overcurrent/undercurrent limit values (percentage or absolute).

Setting the switching pulse time

How to set the duration of the switching pulse for the motor-drive unit.

Configuring control inputs IO1-X1:33/31

Assigning functions to freely configurable control inputs.

Configuring output relays IO1-X1:25/26 and IO1-X1:23/24

Assigning messages to freely configurable output relays.

Dimming display

Activating or deactivating automatic display dimming to save power and extend life.

Setting motor runtime monitoring

Setting and monitoring motor runtime to identify malfunctions and trigger actions.

Swapping tapping direction

Configuring how the device behaves during raise/lower tap changes.

NORMset

Mode for quick voltage regulation setup, automatically adapting parameters to grid requirements.

Control parameters

Parameters required for the voltage regulation function.

Setting desired value 1...3

Setting up to three desired voltage values for automatic voltage regulation.

Bandwidth

Setting the maximum permissible deviation in measured voltage.

Determining bandwidth

How to determine and set the required bandwidth based on transformer specs.

Setting the bandwidth

Procedure to set the determined bandwidth value.

Visual display

How deviation from bandwidth is shown visually on the device display.

Setting delay time T1

Setting delay time T1 to prevent unnecessary tap-change operations.

Setting control response T1

Setting the control response T1 to linear or integral.

Setting delay time T2

Setting delay time T2 to compensate for large control deviations faster.

Adjustment of desired voltage value dependent on active power

Setting active power-dependent adjustment of desired voltage values.

Activating/deactivating power-dependent desired value adjustment

How to activate or deactivate the active-power-dependent desired value adjustment.

Setting desired value with active power 0

Setting the desired value to be used when measured active power is zero.

Setting active power at maximum/minimum desired value

Setting max/min active power values for dependent desired value adjustment.

Limit values

Setting parameters for limit value monitoring (relative or absolute).

Activating/deactivating absolute or relative limit values

Selecting between relative limit values (%) and absolute limit values (V).

Setting undervoltage monitoring V<

Setting limit values for undervoltage to prevent tap-change operations during power cuts.

Setting undervoltage V< as %

Setting the undervoltage limit value as a relative percentage.

Setting undervoltage V< in V/kV

Setting the undervoltage limit value as an absolute value in V or kV.

Setting signaling delay time for undervoltage V<

Setting the delay time for undervoltage relay activation and message display.

Activating/deactivating undervoltage blocking

Setting how the device behaves when voltage falls below the undervoltage limit.

Setting overvoltage monitoring V>

Setting limit values for overvoltage monitoring to return to desired status.

Set overvoltage V< as %

Setting the overvoltage limit value as a relative percentage.

Setting overvoltage V> in V/kV

Setting the overvoltage limit value as an absolute value in V or kV.

Setting overcurrent monitoring I>

Setting limit value for overcurrent to prevent tap-changes during excess load.

Activating/deactivating function monitoring

Activating/deactivating monitoring for events outside bandwidth for over 15 mins.

Switching interval monitoring

Monitoring tap-change response by setting permissible consecutive RAISE operations.

Setting maximum number per time interval

Defining the maximum permissible number of consecutive RAISE operations.

Setting time window for monitoring RAISE operations

Defining the time interval for monitoring consecutive RAISE operations.

Setting blocking time

Defining the blocking time after reaching max. consecutive RAISE operations.

Setting counting behavior

Defining how RAISE operations are counted (reset on LOWER or continuous).

Permitted tap positions

Restricting the range of tap positions in auto mode to prevent switching outside set limits.

Setting minimum permitted tap position

Setting the minimum permissible tap position for auto mode.

Setting the maximum permitted tap position

Setting the maximum permissible tap position for auto mode.

Compensation

Compensating for load-dependent voltage drop using R&X or Z compensation.

R&X compensation

Compensating line voltage drops using ohmic and inductive calculations.

Setting the ohmic voltage drop Vr

Setting the ohmic voltage drop component for line compensation.

Setting the inductive voltage drop Vx

Setting the inductive voltage drop component for line compensation.

Z compensation

Activating current-dependent voltage increase to keep consumer voltage constant.

Setting Z compensation

Setting the calculated voltage increase (∆V) for Z compensation.

Setting the Z compensation limit value

Defining the max. permissible voltage increase to avoid excess voltage on the transformer.

Cross-monitoring

Reciprocal monitoring of two devices for compliance with voltage limit values via CAN bus.

Setting desired value for regulator 2

Setting the desired voltage value for the device being monitored.

Setting undervoltage limit value V< for regulator 2

Setting the undervoltage limit value for the monitored device.

Setting undervoltage V< in V/kV

Setting the undervoltage limit value as an absolute value in V or kV.

Setting overvoltage limit value V> for regulator 2

Setting the overvoltage limit value for the monitored device.

Setting overvoltage V> in V/kV

Setting the overvoltage limit value as an absolute value in V or kV.

Setting delay time for error message

Setting the delay time for cross-monitoring error messages.

Setting transformer for regulator 2

Setting transformer data for the device being monitored.

Transformer data

Setting transformation ratios and measuring setup for voltage and current transformers.

Setting the primary transformer voltage

Setting the primary transformer voltage in kV.

Setting the secondary transformer voltage

Setting the secondary transformer voltage in V.

Setting primary transformer current

Setting the primary transformer current value.

Setting the current transformer connection

Setting the current transformer connection for correct secondary current display.

Setting the phase difference for the current transformer/voltage transformer

Setting the phase difference for common transformer circuits.

Parallel operation

Setting parameters for parallel transformer operation to increase throughput or short-circuit capacity.

Assigning CAN bus address

Assigning a unique CAN bus address to each device for communication.

Selecting parallel operation method

Selecting between circulating reactive current minimization or tap synchronization methods.

Setting circulating reactive current method

Selecting the circulating reactive current minimization method for parallel operation.

Setting circulating reactive current sensitivity

Setting sensitivity for circulating reactive current to adjust its effect on regulator behavior.

Setting circulating reactive current blocking

Setting the limit value for maximum permissible circulating reactive current.

Setting tap synchronization

Designating master and follower roles for tap synchronization in parallel operation.

Selecting parallel operation control

Selecting parallel operation control type (existing unit or CAN bus).

Setting delay time for parallel operation error messages

Setting delay time for error messages to avoid brief fault reception.

Deactivating parallel operation

Procedure to deactivate the parallel operation function.

Analog tap position capture (optional)

Assigning lowest/highest tap positions to analog inputs for capture.

Setting lower limit value

Setting the lower limit value for tap position based on signal range.

Setting lower limit value of input signal

Configuring analog input by stating the lower limit value of the input signal.

Setting upper limit value

Setting the upper value for tap position based on signal range.

Setting upper limit value of input signal

Configuring analog input by stating the upper limit value of the input signal.

LED selection

Assigning functions to the four free LEDs for event indication.

Measuring transducer function

Using transducer modules to obtain measured values as analog values.

Linking measured value with output

Assigning a measured value to be transferred to the measuring transducer output.

Assigning minimum physical parameter

Assigning a minimum physical parameter to the measuring transducer output.

Assigning maximum physical parameter

Assigning a maximum physical parameter to the measuring transducer output.

Assigning minimum absolute value

Assigning a minimum limit value to the transducer output as an absolute value.

Assigning maximum absolute value

Assigning a maximum limit value to the transducer output as an absolute value.

Memory (optional)

Configuring measured value memory settings for event memory and recorder function.

Setting undervoltage threshold

Setting the undervoltage threshold as a relative or absolute value.

Setting overvoltage threshold

Setting the overvoltage threshold as a relative or absolute value.

Setting time difference of average value interval

Setting the long-term memory interval for average value memory.

Setting event memory size

Configuring the size of the event memory which stores high-resolution data.

Time plotter

Accessing the time plotter function to view voltage and desired value over time.

Visual display of time plotter function

How the time plotter function is displayed on the device.

Moving time axis

Setting the time axis for the time plotter display.

Setting voltage range

Adjusting the voltage range displayed on the time plotter's grid lines.

Setting retrace time

Moving the sequence to a precise time to trace past voltage behavior.

Setting retrace date

Displaying sequences for a selected date to trace past voltage behavior.

Communication interface CIC1 (optional)

Configuring the communication interface for the CIC card.

Selecting the communication port

Selecting the communication port (RS232, RS485, Ethernet, Fiber-optic).

Selecting communication baud rate

Setting the desired baud rate for the communication interface.

Assigning network address

Assigning a network address (IPv4) for Ethernet connection.

Assigning the TCP port

Assigning a TCP port for connecting the device via Ethernet.

Setting fiber-optic cable transmission behavior

Setting transmission behavior for optical fiber connection (transmit LED logic).

Selecting MODBUS type

Selecting the Modbus type (ASCII or RTU).

Setting local SCADA address

Assigning a SCADA address for communication via control system protocol.

Setting SCADA master address

Setting the SCADA address for the master station for data transmission upon restart.

Enabling unsolicited messages

Releasing unsolicited data transmission via DNP3 protocol upon event occurrence.

Setting number of attempts to transmit unsolicited messages

Setting max attempts for transmitting unsolicited messages if no release from master.

Timeout for application confirm responses

Defining time device waits for feedback from master device.

Setting the transmission delay time for the RS485 interface

Setting send delay for RS485 interface to compensate for reaction time.

Communication interface CIC2 (optional)

Configuring the communication interface for CIC2 for TAPCON®-trol software.

Selecting the communication port

Selecting the communication port (RS232, Ethernet, Fiber-optic) for CIC2.

Selecting communication baud rate

Setting the desired baud rate for the communication interface CIC2.

Assigning network address

Assigning a network address (IPv4) for Ethernet connection via CIC2.

Assigning the TCP port

Assigning a TCP port for Ethernet connection via CIC2.

Setting the transmission delay time for the RS485 interface

Setting send delay for RS485 interface via CIC2.

Displaying information about device

How to display device information such as model, version, and serial number.

Displaying the info screen

Accessing the info screen to view device model, firmware version, serial number, etc.

Displaying measured values

How to view the current measured values displayed by the device.

Carrying out LED test

Performing a test to check the functionality of the device's LEDs.

Displaying input/output status

Querying the status of optocoupler inputs and outputs.

Displaying UC card status

Querying the status of UC card signals, indicating input status with 1 or 0.

Resetting parameters

Resetting device settings to factory defaults and verifying parameter saving.

Displaying real-time clock

Displaying the device's real-time clock and operations counter.

Displaying parallel operation

Indicating regulator number and count of active parallel regulators.

Displaying data on CAN bus

Viewing CAN bus data of connected devices.

Displaying measured value memory

Displaying information about the long-term memory module.

Displaying peak memory

Showing min/max measured voltage and tap positions since last reset.

Displaying CIC card SCADA information

Viewing SCADA connection information (protocol, data format, BOOT version) for CIC card.

Displaying upcoming messages

Showing system messages such as undervoltage, overvoltage, or parallel operation faults.

Maintenance and care

Maintenance and care

Instructions for cleaning the device housing with a dry cloth.

Fault elimination

General faults

Common faults, their causes, and remedies, e.g., no function or relay chatter.

No regulation in AUTO mode

Troubleshooting steps for when the device is not regulating in AUTO mode.

Man-machine interface

Faults related to keys, LEDs, display, and COM1 connection.

Incorrect measured values

Troubleshooting for incorrect voltage or current readings, including wiring and connection issues.

Parallel operation faults

Faults related to activating parallel operation or device listing on CAN bus.

Tap position capture incorrect

Troubleshooting for incorrect step display or fluctuating tap positions.

Other faults

Guidance on contacting support and providing necessary information for unresolved issues.

Messages

Signal inputs

Overview of signal inputs, their inscriptions, and functions.

Signal outputs

Overview of signal outputs (relays) and their corresponding causes or functions.

Event messages

Lists event messages like Undervoltage, Overvoltage, and Parallel operation error.

Disposal

Disposal

Information on proper disposal of the device in accordance with European directives and national requirements.

Overview of parameters

Overview of parameters

A comprehensive list of device parameters, their setting ranges, factory, and current settings.

Technical data

Indicator elements

Details on the display and LEDs used for operation and messages.

Power supply

Technical specifications for the SUH-P, SUL-P, and SUM-P power supply cards.

Voltage measurement and current measurement

Technical specifications for MI and MI3-G assemblies for voltage and current measurement.

Digital inputs and outputs

Technical data for digital inputs and outputs on IO and UC cards.

Analog inputs and outputs

Technical specifications for AD, AD8, and AN cards for analog signals.

Control voltage supply (optional)

Technical data for AC-115 and AC-230 control voltage supply cards.

Central processing unit

Technical data for the CPU card's interfaces.

System networking

Technical data for the CIC card's interfaces (RS232, RS485, RJ45, Fiber-optic).

Dimensions and weight

Physical dimensions and weight of the device housing.

Ambient conditions

Permissible operating and storage temperature ranges.

Tests

Standards and tests related to electrical safety, EMC, and environmental durability.

Electrical safety

Safety requirements and dielectric tests according to relevant standards.

EMC tests

EMC immunity and emission tests according to IEC and DIN standards.

Environmental durability tests

Tests for degree of protection and resistance to cold, heat, and moisture.

Glossary

Glossary

Definitions of technical terms and abbreviations used in the manual.

List of key words

List of key words

An alphabetical index of keywords and their corresponding page numbers for quick reference.

Related product manuals