3.58
ENGINE / COOLING
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
4. Measure small end I.D. in two directions as shown.
Record measurements and compare to
specifications. Replace connecting rod if worn past
the service limit specification.
5. Install matching rod cap on connecting rod (without
bearings) and install the bolts.
6. Tighten bolts snug, then torque to 13 ft-lbs (18 Nm).
7. Using a dial bore gauge, measure big end I.D. in two
directions shown. Record measurements and
compare to specifications.
8. Refer to the number stamped onto the exhaust side
of the connecting rod. This number represents the
bore diameter.
9. The table below lists the big end bore diameter
specifications.
10. Whether using new connecting rods or re-installing
the original ones, refer to the bearing selection chart
provided in the “Connecting Rod Bearing Selection”
procedure in this chapter.
Connecting Rod Small End I.D.:
0.7879" - 0.7885" (20.015 - 20.030 mm)
Service Limit: 0.7897" (20.06 mm)
Remove bearings when
taking measurements
Connecting Rod Big End Bore Diameters
1 2 3
1.7318-1.7321 in.
(43.989-43.996 mm)
1.7321-1.7323 in.
(43.996-44.003 mm)
1.7323-1.7326 in.
(44.003-44.010 mm)
EXHAUST
Side of Rod
Number
X
X
(Bore Diameter)
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