5.4
BODY / STEERING / SUSPENSION
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
CAB FRAME (RZR XP)
Assembly / Removal
NOTE: Finger tighten all components until cab
frame is completely assembled on vehicle, then
tighten to specifications listed.
1. Assemble the rear cab frame and the front cab frame
at the coupler joints and secure with four (3/8-16 x 1
1/4) screws and (3/8-16 Nyloc) nuts. Tighten screws
to specification.
2. Place the assembled cab frame onto the vehicle and
align the rear mount holes. Fasten the rear cab frame
brackets to vehicle with four (M10x1.5x25) bolts and
(M10x1.5) nuts. Tighten bolts to specification. Fasten
the two self-tapping screws to the rear inner portion
of the bracket on each side. Tighten screws to
specification.
3. Place the straps from the safety net over the front
coupler posts.
4. Fasten the front of the cab frame to the base brackets
and secure with four (3/8-16 x 1 1/4) screws and (3/
8-16 Nyloc) nuts. Tighten screws to specification.
5. Attach side bars to cab frame using M8 screws and
nuts on top and M8 screws and nuts on the bottom.
Tighten to specification.
6. To remove the cab frame, reverse the assembly
procedure (steps 1-5).
3/8-16 Screws:
25-28 ft-lbs (34-38 Nm)
M10x1.5 Bolts: 30 ft-lbs (41 Nm)
Self-Tapping Screws: 15 ft-lbs (20 Nm)
3/8-16 Screws:
25-28 ft-lbs (34-38 Nm)
M8 Screws:
16-18 ft-lbs (22-24 Nm)
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