9.14
BRAKES
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
Caliper Installation
1. Install the parking brake caliper over the brake disc.
Align the caliper mounting sleeves with the holes in
the mount bracket.
2. Install and tighten the two caliper mount / shift cable
bracket fasteners to specification.
3. Install the cable, pin and clip pin. Test the park brake
for proper function.
PARKING BRAKE DISC (INT’L MODEL)
Disc Inspection
1. Measure the brake disc with a micrometer. If the
thickness of the disc is less than specified, replace
the brake disc (see “Disc Replacement”).
Disc Replacement
1. Remove the parking brake caliper from the disc (see
“Caliper Removal”).
2. Using a 1/2” socket and ratchet, remove the brake
disc retaining bolt and flat washer.
3. Remove the disc from the transmission shaft.
4. Install the new brake disc. Install the mounting bolt
and flat washer. Torque the mounting bolt to
specification.
Parking Brake Caliper - Mount Bracket Bolts:
37 ft-lbs (50 Nm)
Parking Brake Disc Mounting Bolt:
18-22 ft-lbs (24-30 Nm)
Service Limit:
.150” (3.81 mm)
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