8.29
TRANSMISSION
8
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
4. Inspect the female side gear (A), male side gear (B),
planet gears (C) and ring gear (D). Replace
components or bushings as needed. Bushing
replacement can be performed on all necessary
differential components. If bushing replacement is
required, proceed to Planetary Differential Bushing
Replacement”.
Planetary Differential Bushing Replacement
NOTE: If the differential is completely assembled,
perform the “Planetary Differential Disassembly”
procedure.
Ring Gear Bushing Replacement
1. Press the old bushing out of the ring gear.
2. Thoroughly clean the bore of the ring gear and check
for any unwanted burs.
3. Press the new bushing into the ring gear housing.
4. Install the bushing to the specified depth as shown.
Planet Gear Bushing Replacement
1. Press the old bushing out of the planet gear.
2. Thoroughly clean the bore of the planet gear and
check for any unwanted burs.
3. Press the new bushing into the planet gear until it is
flush on each end. Repeat this procedure for the
remaining planet gears.
New
Bushing
Install bushing flush to
.039 in. (1 mm) recessed
from end face of hub
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