9.18
BRAKES
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
5. Loosen brake pad adjustment set screw 2-3 turns to
allow brake pad removal after the caliper is removed.
6. Remove the two caliper mounting bolts and remove
the caliper assembly from the front hub.
Caliper Disassembly
1. Remove both brake pads from the caliper (see
“FRONT BRAKE PADS - Pad Removal”).
2. Remove mount bracket assembly and dust boots.
3. Thoroughly clean the caliper before disassembly and
prepare a clean work area for disassembly.
4. Use a commercially available caliper piston pliers to
extract the pistons from the caliper.
IMPORTANT: Do not remove the caliper pistons with
a standard pliers. The piston sealing surfaces will
become damaged if a standard pliers is used.
5. Once the pistons are removed, use a pick to carefully
remove the square O-rings from the caliper. O-rings
should be replaced during caliper service.
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