2.4
MAINTENANCE
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
Pre-Ride - 50 Hour Maintenance Interval
Perform these procedures more often for vehicles subjected to severe use.
E Emission Control System Service (California)
Have an authorized Polaris dealer perform these services.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar
Miles
(KM)
Steering -
Pre-Ride
-
Inspect or adjust as needed.
See Pre-Ride Checklist on Page 2.10.
Front / Rear Suspension - -
Tires - -
Brake Fluid Level - -
Brake Pedal Travel - -
Brake System - -
Wheels / Fasteners - -
Frame Fasteners - -
E Engine Oil Level - -
E Engine Intake Pre-Filter - Daily - Inspect and clean often
PVT Intake Pre-Filter - Daily - Inspect and clean often
E
Intake Baffle Box Drain - Daily -
Inspect drain at the bottom of the air intake
baffle box for obstructions
Coolant Level - Daily - Check level daily
Head Lights / Tail Lights - Daily - Check operation
Brake Pad Wear / Inspect
Parking Brake Pads (INT’L)
10 H Monthly 100 (160) Inspect periodically
Parking Brake Cable
Adjustment (INT’L)
25 H - - Inspect; adjust tension after first 25 hours
E
Air Filter 25 H Monthly 250 (400) Inspect; replace as needed
Battery 25 H Monthly 250 (400) Check terminals; clean; test
E
Engine Oil & Filter Change
(Break-In Period)
25 H 1 M 250 (400)
Perform a break-in oil and filter change at
25 hours or one month; perform every 50
hours or 6 months thereafter
Front Gearcase Lubricant
(Demand Drive Plus)
25 H 1 M 250 (400)
Initial fluid level inspection; add lubricant if
needed
Transmission Lubricant
(AGL Gearcase Lubricant)
25 H 1 M 250 (400)
Initial fluid level inspection; add lubricant if
needed
General Lubrication 50 H 3 M 500 (800) Lubricate all fittings, pivots, cables, etc.
E
Throttle Cable / Throttle
Pedal
50 H 6 M 500 (800) Inspect; adjust; replace if necessary
E Throttle Body Intake Boots 50 H 6 M 500 (800) Inspect ducts for proper sealing / air leaks
Shift Cable / Linkage 50 H 6 M 500 (800) Inspect; adjust as needed
Steering 50 H 6 M 500 (800) Lubricate (if applicable)
Front / Rear Suspension 50 H 6 M 500 (800) Lubricate (if applicable)
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