5.3
BODY / STEERING / SUSPENSION
5
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
TORQUE SPECIFICATIONS SPECIAL TOOLS
FOX™: See “Special Tools” on page 5.51.
Walker Evans™: See “Special Tools” on page 5.63.
SPX Corp: 1-800-328-6657 or http://polaris.spx.com/
Multi-Function Pliers
Included in the tool kit, the multi-function pliers is designed
to remove the plastic push rivets used to fasten body
components.
ITEM TORQUE VALUE
Front LH / RH
Upper / Lower A-Arm Bolt
40 ft-lbs (54 Nm)
Outer Tie Rod to
Bearing Carrier Housing
42.5 ft-lbs (58 Nm)
Front Ball Joint Pinch Bolts 44 ft-lbs (60 Nm)
Front Shock Mounting Bolts 45 ft-lbs (61 Nm)
Rear Shock Mounting Bolts
Upper: 50 ft-lbs (67.7 Nm)
Lower: 70 ft-lbs (95 Nm)
Wheel Hub Castle Nuts 80 ft-lbs (108 Nm)
Wheel Nuts
(Cast Aluminum Rims)
30 ft-lbs (41 Nm)
+ 90° (1/4 turn)
Tie Rod End Jam Nut 13 ft-lbs (18 Nm)
Radius Rod Fasteners (Inner) 40 ft-lbs (54 Nm)
Radius Rod Fasteners (Outer) 45 ft-lbs (61 Nm)
Trailing Arm to
Main Frame Bolt
70 ft-lbs (95 Nm)
Bearing Carrier to
Trailing Arm Bolts
40 ft-lbs (54 Nm)
Rear Brake Caliper
Mounting Bolts
40 ft-lbs (54 Nm)
Front Brake Caliper
Mounting Bolts
40 ft-lbs (54 Nm)
Front Stabilizer Bar
Upper Linkage Bolt (INT’L)
40 ft-lbs (54 Nm)
Front Stabilizer Bar
Lower Linkage Bolt (INT’L)
43 ft-lbs (58 Nm)
Rear Stabilizer Bar Linkage 31-34 ft-lbs (42-46 Nm)
Rear Stabilizer Bar
Bushing Bracket Bolts
17 ft-lbs (23 Nm)
Rear Stabilizer Bar
Locating Clamp Bolts
10 ft-lbs (13.5 Nm)
Seat Belt to Seat Base 43 ft-lbs (58 Nm)
Tilt Shock Upper Fastener 7 ft-lbs (10 Nm)
Tilt Shock Lower Fastener 12 ft-lbs (16 Nm)
Steering Pivot Tube Fasteners 23 ft-lbs (31 Nm)
Steering Wheel to Shaft 65 ft-lbs (88 Nm)
Upper Steering Shaft to
Power Steering Unit
EPS Models
15 ft-lbs (20 Nm)
Lower Steering Shaft to
Power Steering Unit
EPS Models
17 ft-lbs (23 Nm)
Power Steering Unit to
Mount Bracket
EPS Models
22 ft-lbs (30 Nm)
Lower Steering Shaft to
Gear Box
30 ft-lbs (41 Nm)
Steering Gear Box 17 ft-lbs (23 Nm)
PART NUMBER TOOL DESCRIPTION
2200421 Gas Shock Recharging Kit
2877408
Shock Spring Preload Spanner Wrench
(FOX™)
2878925
Shock Spring Preload Spanner Wrench
(Walker Evans™)
2876389 Multi-Function Pliers