2.5
MAINTENANCE
2
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
50 - 500 Hour Maintenance Interval
Perform these procedures more often for vehicles subjected to severe use.
E Emission Control System Service (California)
Have an authorized Polaris dealer perform these services.
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar
Miles
(KM)
Cooling System 50 H 6 M 500 (800)
Inspect coolant strength seasonally;
pressure test system yearly
Engine Oil Change 50 H 6 M 1000 (1600)
Perform a break-in oil change at 25 hours
or one month
Engine Oil Filter Change 50 H 6 M 1000 (1600) Replace oil filter during engine oil change
Parking Brake Cable
Adjustment (INT’L)
100 H 6 M 1000 (1600) Inspect; adjust tension as needed
Front Gearcase Lubricant
(Demand Drive Plus)
100 H 12 M 1000 (1600) Change lubricant
Transmission Lubricant
(AGL Gearcase Lubricant)
100 H 12 M 1000 (1600) Change lubricant
E
Fuel System 100 H 12 M 1000 (1600)
Check for leaks at fill cap, fuel line / rail, and
fuel pump.
E
Spark Plug Inspection 100 H 12 M 1000 (1600)
Inspect; replace as needed; torque to
specification
Radiator 100 H 12 M 1000 (1600) Inspect; clean external surfaces
Cooling Hoses 100 H 12 M 1000 (1600) Inspect for leaks; pressure test system
Engine Mounts 100 H 12 M 1000 (1600) Inspect, torque to specification
Exhaust Silencer / Pipe 100 H 12 M 1000 (1600) Inspect
Wiring 100 H 12 M 1000 (1600)
Inspect for wear, routing, security; apply
dielectric grease to connectors subjected
to water, mud, etc.
Clutches (Drive and Driven) 100 H 12 M 1000 (1600) Inspect; clean; replace worn parts
Drive Belt 100 H 12 M 1000 (1600) Inspect; replace as needed
Front Wheel Bearings 100 H 12 M 1000 (1600) Inspect; replace as needed
Shocks 100 H - - Visually inspect shock seals
Shocks - 12 M 1500 (2400) Change shock oil and inspect seals
Coolant - 24 M - Replace coolant
Brake Fluid 200 H 24 M 2000 (3200) Change every two years (DOT 4)
Spark Arrestor 200 H 24 M 2000 (3200) Clean out
E
Valve Clearance 200 H - 2000 (3200) Inspect; adjust as needed
E
Spark Plug Replacement 500 H 36 M 5000 (8000) Replace; torque to specification
Toe Adjustment -
Inspect periodically; adjust when parts are
replaced
Headlight Aim - Adjust as needed
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