4.10
ELECTRONIC FUEL INJECTION
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
Fuel Tank Removal (RZR XP)
IMPORTANT: Syphon as much fuel from the tank as
possible before attempting to remove it from the
vehicle.
1. Remove the driver and passenger seats along with
the engine service panel.
2. Disconnect the negative battery cable from the
battery, located under the driver’s seat.
3. While holding a shop towel over the fuel line
connectors, disconnect the fuel supply line (A) from
the pump and the fuel return line (B) from the tank (see
“Fuel Lines - Quick Connect Fittings” for specific
removal procedures).
NOTE: A small amount of fuel may come out of the
fuel lines or pump fitting. Properly drain fuel into a
suitable container.
4. Remove the fuel tank vent line (C) from the tank fitting.
5. Disconnect the fuel pump electrical harness (D).
6. Remove the push rivets and Torx screws retaining the
right-hand rocker panel using the multi-function pliers
and a T27 Torx driver. Remove the rocker panel from
the vehicle.
7. Remove the fastener retaining the seat belt
mechanism to the frame near the right rear portion of
the fuel tank. Once removed, place the mechanism in
the rear cargo box to keep it out of the way.
8. Remove the (2) bolts retaining the rear seat base
assembly to the frame. Remove the rear seat base
assembly from the vehicle.
Always wear safety goggles when working with
high pressure or flammable fluids. Failure to do so
could result in serious injury or complications.
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