Polaris xp 2013 eps

9.19
BRAKES
9
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
6. Clean the caliper body, pistons and retaining bracket
with brake cleaner or alcohol.
NOTE: Be sure to clean seal grooves in caliper
body.
Caliper Inspection
1. Inspect caliper body for nicks, scratches, pitting or
wear. Measure bore size and compare to
specifications. Replace if damaged or worn beyond
service limit.
2. Inspect piston for nicks, scratches, pitting or wear.
Measure piston diameter and replace if damaged or
worn beyond service limit.
3. Inspect the brake disc and pads as outlined in this
chapter.
Caliper Assembly
1. Install new O-rings in the caliper body. Be sure the
grooves are clean and free of residue or brakes may
drag upon assembly.
2. Coat pistons with clean Polaris DOT 4 Brake Fluid.
Install pistons with a twisting motion while pushing
inward. Piston should slide in and out of bore
smoothly, with light resistance.
= In. / mm.
Front Caliper Piston Bore I.D.:
Std: 1.373” (34.87 mm)
Service Limit: 1.375” (34.93 mm)
Clean
Components
= In. / mm.
Front Caliper Piston O.D.:
Std: 1.370” (34.80 mm)
Service Limit: 1.368” (34.75 mm)
New
Seal
Grooves
O-Rings