8.13
TRANSMISSION
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9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
12. Lift up on the shift shaft rail (Q) and move the rail
assembly rearward to allow the shift fork pins to be
removed from the shift drum (R). Remove the shift
drum (R) from the transmission housing.
13. Remove the shift shaft rail (Q) and shift forks from the
transmission housing as an assembly.
14. Remove the rear output shaft assembly (S) by lifting
underneath the gear or by tapping the shaft from the
opposite side.
15. Remove the idler gear shaft assembly (T) and gear
cluster assembly (U) from the transmission housing
by pulling both assemblies straight up.
16. Place the gear cluster assembly on a clean surface for
inspection. If disassembly is required, refer to “Gear
Cluster Disassembly”.
17. Using a 5 mm Allen wrench, remove the screws that
secure the pinion shaft assembly (V). Lift the pinion
shaft assembly straight up to remove it from the
housing. Note the longer screw (W) that locks the
snorkel tube.
18. Remove all seals from the gearcase halves and clean
the cases in preparation for assembly.
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