8.36
TRANSMISSION
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
9. Install the shift shaft rail (D) and shift forks into the
transmission housing as an assembly. Be sure the
shift forks are engaged into the engagement dogs.
NOTE: Shift fork pins should be offset towards the
input shaft as shown above.
10. Inspect the shift drum for any damage or wear. Inspect
the splines of the shift drum.
11. Install the shift drum (E) into the transmission housing.
Lift up on the shift shaft rail (D) and move the rail
assembly towards the shift drum to allow the shift fork
ends to be installed into the shift drum (E).
12. Apply a continuous bead of Crankcase 3 Bond
Sealant (PN 2871557) to the left hand transmission
mating surface.
13. Install the transmission case cover and retaining
bolts. Torque bolts to specification.
14. Install new seals into the transmission case halves.
• The snorkel shaft seal (F), should be pressed in
until it seats against the housing counter-bore.
• The input shaft seal (G), should be pressed in until
it seats flush with the housing.
D
Pins should be offset to this side
Transmission Case Bolts:
15-20 ft-lbs (20-27 Nm)
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