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ENGINE / COOLING
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
4. Use the overhead or portable engine hoist and
suitable engine straps to lower the engine into the
vehicle frame.
NOTE: Have an assistant help guide the engine in
and out of the vehicle while using an engine hoist to
prevent personal injury or damage to vehicle
components.
5. Align both the front and rear engine mounting
locations. Install the (4) front engine mounting bolts
(L) and nuts (M) and hand tighten.
IMPORTANT: DO NOT torque fasteners at this time.
6. Align transmission joint mounting holes with the
transmission front mounting holes.
7. Install the Clutch Center Distance Tool (PU-50658)
onto the crankshaft and transmission input shaft to
properly position the clutch center distance. The
pictures below show the tool (PU-50658) properly
installed.
8. Loosen the (2) bolts (N) retaining transmission joint
bracket to the transmission on the right side.
9. Align the front transmission mounting holes with
transmission joint bracket mounting holes on engine.
10. Install the (2) bolts (P) retaining the transmission joint
bracket to the engine on the right side. Hand tighten
the bolts so they remain loose at this time.
IMPORTANT: DO NOT torque fasteners at this time.
Drive Clutch Bolt Installed
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