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CU240B-2
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Alarms, fau
lts a
nd system
messages
9.6
Ident
ification
& main
tenance d
ata (I&M)
Converter wit
h the CU240B
-
2 and CU240E
-
2 Control Units
422
Operating Inst
ructions
,
01/2016, FW V4.7 SP6
,
A5E34259001B A
C
421
423
Table of Contents
Main Page
Default Chapter
4
Legal Information
4
Changes in this Manual
5
Converter with the CU240B-2 and CU240E-2 Control Units Operating Instructions, 01/2016, FW V4.7 SP6, A5E34259001B AC
5
Table of Contents
7
1 Fundamental Safety Instructions
15
General Safety Instructions
15
Safety Instructions for Electromagnetic Fields (EMF)
19
Handling Electrostatic Sensitive Devices (ESD)
19
Industrial Security
20
Residual Risks of Power Drive Systems
21
2 Introduction
23
About the Manual
23
Guide through the Manual
24
3 Description
27
Identifying the Converter
27
Overview of Control Units
29
Power Module
31
Power Modules in Degree of Protection IP20 and with Push-Through System
31
Power Module in IP55 Degree of Protection / UL Type 12
34
Components for the Power Modules
35
Accessories for Installation and Shielding
35
Line Filter
36
Line Reactor
38
Output Reactor
40
Sine-Wave Filter
43
Braking Resistor
45
Brake Relay
48
Safe Brake Relay
48
Supported Motor Series
49
Tools to Commission the Inverter
51
4 Installing
53
Overview of the Inverter Installation
53
Connecting Inverters in Compliance with EMC
54
EMC-Compliant Connection of the Converter
54
Avoiding Electromagnetic Influence (EMI)
54
Laying EMC-Compliant Cables
57
Installing Reactors, Filters and Braking Resistors
58
Installing Power Modules
60
Basic Installation Rules
60
Dimensioned Drawings, Drilling Dimensions for the PM240-2 Power Module, IP20
62
Dimensioned Drawings, Drilling Dimensions for the PM240-2 Power Module, PT
64
Inverter
64
Dimensioned Drawings, Drilling Dimensions for the PM240 Power Module, FSA
66
Dimensioned Drawings, Drilling Dimensions for the PM240 Power Module, FSGX
68
Dimensioned Drawings, Drilling Dimensions for the PM230 Power Module, IP20
69
Dimensioned Drawings, Drilling Dimensions for the PM230 Power Module, PT Inverter
71
Dimensioned Drawings, Drilling Dimensions for the PM250 Power Module
73
Dimensioned Drawings, Drilling Dimensions for the PM260 Power Module
75
Dimensioned Drawings, Drilling Dimensions for the PM340 Power Module
76
Connecting the Line Supply, Motor, and Inverter Components
77
Permissible Line Supplies
77
Dimensioning the Protective Conductor
80
Connecting the Inverter
82
Connecting a Motor Holding Brake
86
Mounting and Connecting the Brake Relay
87
Technical Data of the Brake Relay
88
Install and Connect Brake Relay - PM240, PM250, PM260 Power Modules
88
Install and Connect the Brake Relay - PM240-2 Power Module
89
Installing Control Unit
90
Overview of the Interfaces
91
Fieldbus Interface Allocation
92
Terminal Strips on CU240B-2 Control Units
93
Factory Setting of the CU240B-2 Interfaces
95
Default Settings of the CU240B-2 Interfaces
97
Terminal Strips on CU240E-2 Control Units
100
Factory Setting of the CU240E-2 Interfaces
102
Default Settings of the CU240E-2 Interfaces
104
Safety Input
114
Wiring the Terminal Strip
115
Monitoring the Temperature of the Braking Resistor
116
Connecting the Inverter to the Fieldbus
118
Profinet
119
What Do You Need for Communication Via PROFINET
120
Integrating Inverters into PROFINET
121
Configuring Communication to the Control
121
Installing GSDML
122
Profibus
123
What Do You Need for Communication Via PROFIBUS
123
Integrating Inverters into PROFIBUS
124
Configuring the Communication Using SIMATIC S7 Control
124
Installing the GSD
125
Setting the Address
125
5 Commissioning
127
Commissioning Guidelines
127
Preparing for Commissioning
128
Collecting Motor Data
128
Inverter Factory Setting
129
Quick Commissioning Using the BOP-2 Operator Panel
131
Inserting the BOP-2
131
Overview
132
Starting Quick Commissioning
133
Standard Drive Control
135
Dynamic Drive Control
138
Expert
141
Identifying the Motor Data and Optimizing the Closed-Loop Control
145
Quick Commissioning with a PC
147
Creating a Project
147
Transfer Inverters Connected Via USB into the Project
147
Go Online and Start Quick Commissioning
150
Carrying out Quick Commissioning
151
Overview
151
Standard Drive Control
154
Dynamic Drive Control
155
Expert
156
Identify Motor Data
159
Restoring the Factory Setting
162
Resetting the Safety Functions to the Factory Setting
163
Restore the Factory Settings (Without Safety Functions)
166
6 Advanced Commissioning
169
Overview of the Inverter Functions
169
Inverter Control
171
Switching the Motor on and off
171
Adapt the Default Setting of the Terminal Strip
173
Digital Inputs
174
Safety-Related Input
176
Digital Outputs
177
Analog Inputs
178
Analog Outputs
182
Inverter Control Using Digital Inputs
185
Two-Wire Control: Method 1
186
Two-Wire Control, Method 2
187
Two-Wire Control, Method 3
188
Three-Wire Control, Method 1
189
Three-Wire Control, Method 2
190
Running the Motor in Jog Mode (JOG Function)
191
Control Via PROFIBUS or PROFINET with the Profidrive Profile
193
Control and Status Word 1
195
Control and Status Word 3
198
NAMUR Message Word
200
Data Structure of the Parameter Channel
200
Examples of the Parameter Channel
204
Extend Telegrams and Change Signal Interconnection
206
Configuring the IP Interface
208
Slave-To-Slave Communication
209
Acyclically Reading and Writing Inverter Parameters
209
Control Via Additional Fieldbuses
210
Modbus RTU
210
Uss
213
Ethernet/Ip
216
Switching over the Inverter Control (Command Data Set)
217
Setpoints
219
Overview
219
Analog Input as Setpoint Source
220
Specifying the Setpoint Via the Fieldbus
221
Motorized Potentiometer as Setpoint Source
222
Fixed Speed as Setpoint Source
224
Setpoint Calculation
227
Overview of Setpoint Processing
227
Invert Setpoint
228
Inhibit Direction of Rotation
229
Skip Frequency Bands and Minimum Speed
230
Speed Limitation
231
Ramp-Function Generator
232
Motor Control
237
V/F Control
237
Characteristics of U/F Control
239
Optimizing Motor Starting
242
Vector Control with Speed Controller
246
Overview
246
Optimizing the Closed-Loop Speed Controller
248
Advanced Settings
250
Friction Characteristic
252
Moment of Inertia Estimator
254
Pole Position Identification
259
Torque Control
260
Protection Functions
262
Inverter Temperature Monitoring
262
Motor Temperature Monitoring Using a Temperature Sensor
265
Protecting the Motor by Calculating the Motor Temperature
269
Overcurrent Protection
273
Limiting the Maximum DC Link Voltage
274
Application-Specific Functions
276
Unit Changeover
276
Changing over the Motor Standard
278
Changing over the Unit System
279
Changing over Process Variables for the Technology Controller
279
Switching Units with STARTER
280
Calculating the Energy Saving for Fluid Flow Machines
281
Electrically Braking the Motor
283
DC Braking
285
Compound Braking
288
Dynamic Braking
290
Braking with Regenerative Feedback to the Line
292
Motor Holding Brake
293
Flying Restart - Switching on While the Motor Is Running
298
Automatic Restart
300
Kinetic Buffering (VDC Min Control)
304
Line Contactor Control
306
PID Technology Controller
308
System Protection
315
No-Load Monitoring, Blocking Protection, Stall Protection
316
Load Monitoring
318
Free Function Blocks
326
Overview
326
Further Information
326
Safe Torque off (STO) Safety Function
327
Function Description
327
Prerequisite for STO Use
329
Commissioning STO
330
Commissioning Tools
330
Safety Functions Password
330
Configuring a Safety Function
331
Configuring a Safety Function
332
Interconnecting the "STO Active" Signal
334
Setting the Filter for Safety-Related Inputs
336
Setting the Forced Checking Procedure (Test Stop)
339
Activating the Settings and Checking the Digital Inputs
341
Approval - Completing Commissioning
345
Switchover between Different Settings
348
7 Backing up Data and Series Commissioning
351
Backing up and Transferring Settings Using a Memory Card
352
Saving Setting on Memory Card
353
Transferring the Setting from the Memory Card
357
Safely Remove the Memory Card
361
Saving Settings on a PC
363
Saving Settings and Transferring Them Using an Operator Panel
367
Other Ways to Back up Settings
369
Write and Know-How Protection
370
Write Protection
370
Know-How Protection
372
Settings for Know-How Protection
373
Generating an Exception List for Know-How Protection
376
8 Corrective Maintenance
377
Replacing Inverter Components
377
Overview of Replacing Converter Components
377
Replacing a Control Unit with Enabled Safety Function
379
Replacing the Control Unit Without the Safety Functions Enabled
383
Replacing the Control Unit Without Data Backup
386
Replacing a Control Unit with Active Know-How Protection
387
Replacing a Power Module with Enabled Safety Function
389
Replacing a Power Module Without the Safety Function Being Enabled
390
Firmware Upgrade and Downgrade
391
Upgrading the Firmware
392
Firmware Downgrade
394
Correcting an Unsuccessful Firmware Upgrade or Downgrade
396
Reduced Acceptance after Component Replacement and Firmware Change
397
If the Converter no Longer Responds
398
9 Alarms, Faults and System Messages
401
Operating States Indicated on Leds
402
System Runtime
404
Alarms
405
Faults
408
List of Alarms and Faults
413
Identification & Maintenance Data (I&M)
421
10 Technical Data
423
Technical Data, CU240B-2 Control Unit
423
Technical Data, CU240E-2 Control Unit
425
Technical Data, Power Modules
428
Technical Data, PM240-2
429
High Overload - Low Overload PM240-2
429
General Data, PM240-2 - 200 V
430
Power-Dependent Data, PM240-2 - 200 V
432
General Data, PM240-2 - 400 V
438
Power-Dependent Data, PM240-2 - 400 V
440
General Data, PM240-2 - 600 V
447
Power-Dependent Data, PM240-2 - 600 V
448
Technical Data, PM240
451
General Data, PM240
452
Power-Dependent Data, PM240
454
Technical Data, PM230 IP20
460
General Data, PM230 - IP20
461
Power-Dependent Data, PM230, IP20
462
Technical Data, PM250
469
High Overload - Low Overload
469
General Data, PM250
469
Power-Dependent Data, PM250
471
Technical Data, PM260
474
Data Regarding the Power Loss in Partial Load Operation
474
Restrictions for Special Ambient Conditions
475
Appendix
477
New and Extended Functions
477
A.1 New and Extended Functions
477
Parameter
485
A.2 Parameter
485
Handling the BOP 2 Operator Panel
488
Changing Settings Using BOP-2
489
Changing Indexed Parameters
489
Directly Entering the Parameter Number and Value
490
A Parameter Cannot be Changed
491
The Device Trace in STARTER
492
Interconnecting Signals in the Inverter
495
Fundamentals
495
Example
497
A.5.2 Example
497
Connecting the Safety-Related Input
499
Acceptance Tests for the Safety Functions
501
Recommended Acceptance Test
501
Machine Documentation
504
A.7.2 Machine Documentation
504
Documenting the Settings for the Basic Functions, Firmware V4.4
506
Manuals and Technical Support
507
Overview of the Manuals
507
Configuring Support
509
A.8.2 Configuring Support
509
Product Support
510
Mistakes and Improvements
510
A.8.3 Product Support
510
Index
511
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