Siemens SINUMERIK 808D ADVANCED Series User Manual

Commissioning Manual
6FC5397-4EP10-0BA8, 07/2018
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4 System connection ................................................................................................................................................... 73
4.1 System connection overview ................................................................................................................. 74
4.2 Interfaces on the PPU ........................................................................................................................... 76
4.2.1 Control elements on the PPU ................................................................................................................ 76
4.2.2 Status LEDs on the PPU ....................................................................................................................... 76
4.2.3 PPU interface overview ......................................................................................................................... 77
4.2.4 Connecting the PPU .............................................................................................................................. 78
4.2.5 Digital input interfaces - X100, X101, X102 ........................................................................................... 79
4.2.6 Digital output interfaces - X200, X201 ................................................................................................... 80
4.2.7 Fast input/output - X21 .......................................................................................................................... 81
4.2.8 Distributed I/O - X301, X302 .................................................................................................................. 82
4.2.9 Handwheel inputs - X10 ........................................................................................................................ 86
4.2.10 Drive Bus interface - X126 ..................................................................................................................... 87
4.2.11 Analog spindle interface - X54, spindle encoder interface - X60 ........................................................... 88
4.2.12 Ethernet interface - X130 ....................................................................................................................... 90
4.2.13 Power supply interface - X1 ................................................................................................................... 91
4.2.14 USB interface - X30 ............................................................................................................................... 91
4.2.15 USB interface on the front cover of the PPU ......................................................................................... 92
4.2.16 Slot for the system CF card ................................................................................................................... 92
4.3 Interfaces on the MCP ........................................................................................................................... 93
4.3.1 Control elements on the MCP ............................................................................................................... 93
4.3.2 MCP interface overview ......................................................................................................................... 94
4.4 Interfaces on the SINAMICS V70 servo system .................................................................................... 95
4.4.1 Status LEDs on the SINAMICS V70 drive ............................................................................................. 95
4.4.2 Interface overview ................................................................................................................................. 96
4.4.2.1 SINAMICS V70 feed servo system ........................................................................................................ 96
4.4.2.2 SINAMICS V70 spindle servo system ................................................................................................... 98
4.4.3 Main circuit interfaces .......................................................................................................................... 100
4.4.4 Connecting the 24 V power supply/STO - X6 ...................................................................................... 102
4.4.5 Connecting the holding brake - X7 (feed drive only) ............................................................................ 104
4.4.6 Connecting the encoder - X9 ............................................................................................................... 105
4.4.7 Connecting an external braking resistor .............................................................................................. 108
4.5 Connecting the SINAMICS V70 servo system ..................................................................................... 109
4.5.1 Connecting the drive to the motor ....................................................................................................... 109
4.5.2 Connecting the terminal boxes of the 1PH1 motor .............................................................................. 113
4.6 Switching on the drive ......................................................................................................................... 115
4.6.1 Jog test ................................................................................................................................................ 116
4.6.2 Configuring Drive Bus addresses ........................................................................................................ 118
4.7 Switching on the control system .......................................................................................................... 119
5 Initial system setup ................................................................................................................................................. 120
5.1 System startup menu........................................................................................................................... 120
5.2 Synchronizing drive data files between NC and drive ......................................................................... 121
5.3 Setting the password ........................................................................................................................... 122
5.4 Setting the date and time ..................................................................................................................... 123
5.5 Setting the user interface language ..................................................................................................... 124
5.5.1 Changing the system language ........................................................................................................... 124
5.5.2 Loading system languages .................................................................................................................. 124
5.6 Activating the optional functions .......................................................................................................... 126
6 Commissioning the PLC ......................................................................................................................................... 128
6.1 PLC programming conventions ........................................................................................................... 128
6.2 Signal overview of PLC interface ......................................................................................................... 128
6.3 Operation symbols of PLC programming languages ........................................................................... 129
6.4 PLC sample applications ..................................................................................................................... 134
6.4.1 PLC sample application (turning) ........................................................................................................ 134
6.4.2 PLC sample application (milling) ......................................................................................................... 136

Siemens SINUMERIK 808D ADVANCED Series Specifications

General

Brand	Siemens
Model	SINUMERIK 808D ADVANCED Series
Category	Control Unit
Language	English