Commissioning Manual
4 6FC5397-4EP10-0BA8, 07/2018
Table of contents
Preface ...................................................................................................................................................................... 2
1 Safety instructions.................................................................................................................................................... 11
1.1 Fundamental safety instructions ........................................................................................................... 11
1.1.1 General safety instructions .................................................................................................................... 11
1.1.2 Equipment damage due to electric fields or electrostatic discharge ...................................................... 15
1.1.3 Warranty and liability for application examples ..................................................................................... 15
1.1.4 Industrial security .................................................................................................................................. 16
1.1.5 Residual risks of power drive systems .................................................................................................. 16
1.2 Carrying out of repairs ........................................................................................................................... 17
2 Preparation before commissioning ........................................................................................................................... 18
2.1 Scope of delivery................................................................................................................................... 18
2.1.1 System overview ................................................................................................................................... 18
2.1.2 PPU and MCP ....................................................................................................................................... 19
2.1.3 Drives and motors ................................................................................................................................. 21
2.1.3.1 SINAMICS V70 feed servo system ....................................................................................................... 21
2.1.3.2 SINAMICS V70 spindle servo system ................................................................................................... 25
2.1.4 Cables and connectors ......................................................................................................................... 29
2.1.5 Options .................................................................................................................................................. 32
2.1.5.1 External 24 VDC power supply ............................................................................................................. 32
2.1.5.2 Fuse/Type E combination motor controllers and circuit breakers .......................................................... 32
2.1.5.3 Braking resistors ................................................................................................................................... 33
2.1.5.4 Shielding plate ...................................................................................................................................... 33
2.1.5.5 Line filters .............................................................................................................................................. 34
2.1.5.6 SD card ................................................................................................................................................. 37
2.1.5.7 Toolbox DVD ......................................................................................................................................... 37
2.1.6 Spare parts ........................................................................................................................................... 37
2.2 Commissioning software tools .............................................................................................................. 39
2.2.1 Installing the software tools ................................................................................................................... 39
2.2.2 Establishing a connection with the software tools ................................................................................. 42
2.2.2.1 Configuring the firewall .......................................................................................................................... 42
2.2.2.2 Connecting with PLC Programming Tool .............................................................................................. 42
2.2.2.3 Connecting with AMM ........................................................................................................................... 47
2.3 Personal computer ................................................................................................................................ 49
3 Mounting .................................................................................................................................................................. 50
3.1 Mounting the PPU and MCP ................................................................................................................. 50
3.1.1 Outline dimensions (unit: mm) .............................................................................................................. 50
3.1.2 Cut-out dimensions and mounting clearance ........................................................................................ 52
3.1.3 Mounting the PPU and MCP with the companion clamps ..................................................................... 54
3.2 Mounting the drive................................................................................................................................. 55
3.2.1 Mounting orientation and clearance ...................................................................................................... 55
3.2.2 Drill patterns and outline dimensions .................................................................................................... 56
3.2.3 Mounting the drive................................................................................................................................. 58
3.3 Mounting the motor ............................................................................................................................... 59
3.3.1 Mounting the SIMOTICS S-1FL6 motor ................................................................................................ 59
3.3.1.1 Mounting orientation and outline dimensions ........................................................................................ 59
3.3.1.2 Mounting the motor ............................................................................................................................... 66
3.3.2 Mounting the SIMOTICS M-1PH1 main motor ...................................................................................... 67
3.3.2.1 Mounting orientation and outline dimensions ........................................................................................ 67
3.3.2.2 Mounting the motor ............................................................................................................................... 69
3.3.3 Motor heating conditions ....................................................................................................................... 71
3.4 Electrical cabinet design ....................................................................................................................... 71
3.4.1 Correct installation of fans ..................................................................................................................... 71
3.4.2 Correct installation of cooling units........................................................................................................ 72
3.5 Notes on the laying of cables in drag chains ......................................................................................... 72
To Next Page
Loading...
Need help?
General
