Suzuki RM-Z250 - Gear Position (GP) Switch

GEARSHIFTING 9-7
• Install the gearshift return spring

C, snap ring

D and washer

E to the gearshift shaft

B properly.
NOTE:
When installing the return spring, position the stopper

D of
gearshift arm between the return spring ends

E.
"
09900-06107: Snap ring pliers
• Install the gearshift shaft assembly

F.
NOTE:
Pinch the gearshift arm stopper

F with return spring ends

G.
• Install the oil pump idle gear and primary drive gear.
(!11-7)
• Install the magneto cover. (!14-14)
• Install the clutch assembly and right crankcase cover.
(!7-8, 8-6)
• Align the mark on the gearshift shaft head with the gearshift
lever matching surface.
• Tighten the gearshift lever bolt.
INSPECTION AFTER INSTALLATION
• Engine oil level and oil leakage (!2-11)
• Engine coolant level and coolant leakage (!2-15, -16)
• Smooth operation of gearshift
CAUTION
Replace the snap ring

D with a new one.