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Suzuki RM-Z250 - Page 95

Suzuki RM-Z250
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5-8 ENGINE REMOVAL AND INSTALLATION
Install the muffler joint connector
A and exhaust pipe gasket
B.
Temporarily tighten the exhaust pipe nuts
C.
Insert the muffler to the exhaust pipe.
Temporarily tighten the muffler mounting front bolt
D and rear
bolt
E.
Temporarily tighten the connector clamp bolt
F.
NOTE:
When install the connector clamp, fit the convex part of the con-
nector clamp onto the concave part of muffler.
Check the clearance between exhaust pipe and radiator hose.
Be sure to tighten the bolts and nuts in the following order.
1)Exhaust pipe nuts
C
2)Muffler mounting front bolt
D
3)Muffler mounting rear bolt
E
4)Connector clamp bolt
F
$ Exhaust pipe nut: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
Muffler mounting bolt (Front & Rear): 23 N·m (2.3 kgf-m, 16.5 lb-ft)
Connector clamp bolt: 21 N·m (2.1 kgf-m, 15.0 lb-ft)
INSPECTION AFTER INSTALLATION
Engine oil level (!2-11)
Engine coolant level and leakage (!2-15, -16)
Fuel leakage (!2-21)
Exhaust gas leakage
Throttle cable play (!2-18)
Clutch cable play (!2-17)
Drive chain slack (!2-28)
Brake pedal height (!2-32)
Wiring harness, cable and hose routing (!19-18 to -23)
CAUTION
Replace the connector
A and gasket
B with new ones
to prevent exhaust gas leakage.

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