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.
– Loosen cylinder head bolts in the sequence given starting at
the outside and working inwards and then remove completely.
– Attach lifting tackle - 3033- as shown and carefully lift off cyl‐
inder head with workshop hoist - VAS 6100- or -
V.A.G 1202 A- :
Vibration damper end: position 3.
Flywheel end: position 11
Note
♦
The positions marked 1 to 12 on the lifting tackle - 3033- face
the flywheel end.
♦
Adjust length of threaded spindles according to need.
– Carefully remove cylinder head.
– Place clean cloths in cylinders so that no dirt or emery cloth
particles can get in between cylinder wall and piston.
– Also prevent dirt and emery cloth particles from getting into
coolant.
– Now carefully clean sealing surfaces of cylinder head and cyl‐
inder block. When doing this, ensure that surfaces are not
scored or scratched (if abrasive paper is used, grade must not
be less than “100”).
– Clean all tapped holes for cylinder head bolts.
– Check cylinder head for distortion ⇒ page 82 .
Installing:
– Carefully remove metal particles, emery residue and cloths.
If the piston for No. 1 cylinder is not at TDC:
– Turn crankshaft in engine direction of rotation to TDC No. 1
cylinder marking -arrow- while a second mechanic guides
camshaft timing chain by hand.
Touareg 2010 ➤ , Touareg 2015 ➤
6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019
2. Cylinder head 87
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