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Yamaha FJR1300A - Installing the Connecting Rods and Pistons

Yamaha FJR1300A
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CONNECTING RODS AND PISTONS
5-87
▲▲▲▲▲ ▲▲▲▲▲ ▲▲▲ ▲▲▲ ▲▲▲
2. Select:
Big end bearings (P
1
–P
4
)
NOTE:
The numbers “A” stamped into the crankshaft
web and the numbers “B” on the connecting
rods are used to determine the replacement
big end bearing sizes.
P
1
–P
4
refer to the bearings shown in the crank-
shaft illustration.
For example, if the connecting rod P
1
and the
crankshaft web P
1
numbers are 6 and 1 re-
spectively, then the bearing size for P
1
is:
EAS26170
INSTALLING THE CONNECTING RODS AND
PISTONS
The following procedure applies to all of the pis-
tons and connecting rods.
1. Install:
Top ring “1”
2nd ring “2”
Upper oil ring rail “3”
Oil ring expander “4”
Lower oil ring rail “5”
NOTE:
Be sure to install the piston rings so that the
manufacturers marks face up.
2. Install:
Piston “1”
(onto the respective connecting rod 2”)
Piston pin “3”
Piston pin clips “4”
NOTE:
Apply engine oil onto the piston pin.
Make sure that the “Y” mark “a on the connect-
ing rod is facing to the left when the punch
mark “b” on the piston is pointing up. Refer to
the illustration.
When installing a piston pin clip, make sure
that the clip ends are positioned away from the
cutout in the piston as shown in the illustration.
e
P1
P2
P3
P4
P1
P2
P3P4
A
E
B
P
1
(connecting rod) - P
1
(crankshaft)
=
6 - 1 = 5 (yellow)
Bearing color code
1.Blue 2.Black 3.Brown 4.Green
5.Yellow 6.Pink
New
Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys
email: info@motomatrix.co.uk

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