OVERHEATING/FAULTY BRAKE/FRONT FORK OIL
ISTHRTBU
?
LEAKAGE AND FRONT FORK
MALFUNCTION,
gJ
EB905000
OVERHEATING
OVERHEATING
Ignition system
• Improper spark plug gap
• Improper spark plug heat range
• Faulty
ignitor
unit
Fuel system
• Improper carburetor main jet setting
• Improper fuel level
• Clogged air
filter
element
EB906001
FAUL
TV
BRAKE
POOR BRAKING EFFECT
Disc brake
• Worn brake pad
• Worn disc
•
Air
in brake
fluid
• Leaking brake
fluid
• Faulty cylinder kit cup
• Faulty caliper kit seal
• Loose union
bolt
• Broken brake hose
• Oily
or
greasy disc/brake pad
• Improper brake
fluid
level
Compression system
• Heavy carbon build-up
Engine oil
•
Improper
oil level
•
Improper
oil
viscosity
• Inferior
oil
quality
Brake
• Brake drag
Drum brake
• Worn brake shoe
• Worn
or
rusty brake
drum
• Improper brake free play adjustment
• Improper brake cam lever position
•
Improper
brake shoe position
• Fatigue/fauIty return spring
• Oily
or
greasy brake shoe/brake
drum
• Broken brake rod
EB907000
FRONT FORK OIL LEAKAGE
AND
FRONT FORK
MALFUNCTION
MALFUNCTION
• Bent, deformed
or
damaged inner tube
• Bent
or
deformed
outer
tube
• Damaged
fork
spring
• Worn
or
damaged slide metal
• Bent
or
damaged
damper
rod
• Improper
oil
viscosity
• Improper oil level
8-4
OIL LEAKAGE
• Bent, damaged
or
rusty inner tube
• Damaged
or
cracked outer tube
• Damaged oil seal lip
• Improperly installed oil seal
• Improper
oil
level (too high)
• Loose
damper
rod holding
bolt
• Broken cap
bolt
O-ring
• Loose drain
bolt
• Damaged drain
bolt
gasket