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Yamaha XVS650 - Piston Ring Inspection

Yamaha XVS650
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CYLINDERS AND PISTONS
ENG
ti).
PISTON RING INSPECTION
1.Measure:
Side clearance (piston
to
piston rings)
Out
of
specification
---7
Replace
the
piston
and
the piston rings as a set.
NOTE: _
Before
measuring
the
side clearance
remove
the carbon deposits
from
the
piston
ring
grooves
and rings.
Side clearance (piston ring):
Top
ring:
0.03 - 0.07
mm
(0.001 - 0.003 in)
<Limit>:
0.12
mm
(0.005 in)
2nd
ring:
0.02
- 0.06
mm
(0.0008 - 0.0024 in)
<Limit>:
0.12 mm (0.0047 in)
307-027
2.Position:
Piston ring
(into
the cylinder)
NOTE: _
Using
the
piston
crown
push
the
ring
into
the
cylinder
so
that
the ring
will
be
at
a
right
angle
to
the
cylinder
bore.
® 40
mm
(1.57 in)
3.Measure:
End gap
Out
of
specification
---7
Replace.
NOTE: _
You
cannot
measure the end gap on the
expander
spacer
of
the
oil
ring.
If
the
oil
ring rails
show
excessive gap, replace all
three
rings.
End
gap:
Top
ring:
0.15 - 0.30
mm
(0.006 - 0.012 in)
<Limit>:
0.55 mm (0.022 in)
2nd
ring:
0.30
- 0.45 mm
(0.012
....
0.018 in)
<Limit>:
0.80 mm (0.003 in)
Oil
ring:
0.2 - 0.7
mm
(0.008 - 0.028 in)
4
31

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