Bartec MAK TIGER 3003 Service Manual

Bartec MAK TIGER 3003

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All rights reserved. Subject to change without prior notice.

No part of this document may be reproduced, processed or distributed

in any form or by any means without the prior written permission of

BARTEC BENKE

Copyright © 2020 by

BARTEC BENKE

Schulstraße 30

D-94239 Gotteszell

Table of Contents

Default Chapter3
- Table of Contents3
1 About this Manual9
2 Safety Precautions10
- General Safety Instructions10
- Installation Instructions11
- Wiring Instructions11
- Servicing and Repair Instructions11
- Maintenance Schedule12
3 Block Diagram Measuring System MAK TIGER 300314
4 Compact Controller TIGER Type 6942-10 Serie C15
- Technical Data15
- Dimensions Compact Controller17
- Blade-Type Fuses and LED Displays on TIGER 3003 (on Motherboard)18
- Motherboard Without CAN-Bus18
- Motherboard with CAN-Bus19
- Compact Flash Card20
- Exchanging the Motherboard/Cpu Board21
- Compact Controller Wiring22
- Power Supply23
- Inputs23
- Outputs23
- CAN Bus Termination (Terminal Resistor) (Series C)24
- Serial Interfaces24
- Motherboard Without CAN-Bus24
- Motherboard with CAN-Bus25
5 Measuring System MAK TIGER 300326
- Introduction26
- Piping27
- System Requirements28
- Technical Data29
- Piping Diagram30
- Structure of the Measurement System33
- Measurement System Basic Set Front View34
- Measurement System, Basic Set, Side View35
- Measurement System, Basic Set, Top View35
- Ejector Unit36
- Pneumatic Plan37
- Information on the Pneumatic System38
- Valve Terminal39
- Technical Data39
- Filter Regulator40
- Technical Data40
- Service Unit Including Heavy-Duty Filter41
- Technical Data41
- Ejector42
- Technical Data42
- Kinetrol (Small)43
- Technical Data43
- Kinetrol (Medium)44
- Technical Data44
- Kinetrol (Large)45
- Technical Data45
- Emergency Operation Unit Type 6980-10146
- Technical Data46
- Dimensions47
- Suggested Design of Vacuum Container48
- Suggested Dimensions of Vacuum Container49
- Dimensions of Measurement System with Suggested Design50
- Overview of the Hydraulic51
- Connection of Hydraulic System to Control Block52
- Mounting of Rotation Sensor to Rotary Pump53
- List of Spare Parts54
- Electrical Installation55
- Overview Diagram55
- Terminal Connections of Bottle Drive56
- Terminal Connections of Bottle Drive Mini56
- Terminal Connections of Bottle Drive ABO57
- Terminal Connections of Bottle Drive Schwarte Monotrans57
- Wiring of Emergency Operation Unit58
6 Measuring System MAK E-TIGER 300359
- Introduction59
- Pipework60
- System Requirement61
- Measuring System62
- Pipework Diagram62
- Dimensions of Measuring System with Large Sample Compartment63
- Pneumatic Diagram65
- Electrical Installation66
- Overview Plan66
- Overview of Control Cabinet67
- Connection Diagram for Control Cabinet69
- Terminal Assignments for Compact Controller73
- Terminal Assignments for Ultrasampler Controller74
- Technical Data76
- Three-Dimensional Illustration77
- Components78
- 6.13.1 Control Cabinet78
- 6.13.1.1 Frequency Converter78
- 3-Phase Switching Power Supply, DC 24 V 40 a79
- Phase Monitoring Relay80
- Control Cabinet Temperature Controller82
- Control Cabinet Thermostat82
- Filter Fan Control Cabinet83
- Control Cabinet Heater S. No. 39502384
- Network Connection85
- Transfer Module RJ4585
- Large Sample Compartment with Cooler87
- Electronic Push Switch with Display89
7 Temperature Probe with Milk Sensor Series B Type 6703-1190
- Technical Data90
- Dimensions90
- Assembly/Installation91
8 Milk Sensor, Series a Type 6703-1792
- Technical Data92
- Dimensions92
- Assembly/Installation93
9 Milk Sensor, Series B Type 6703-1694
- Technical Data94
- Dimensions94
- Assembly/Installation95
10 Milk Sensor, Series B Type 6703-1596
- Technical Data96
- Dimensons97
- Assembly/ Installation98
11 Pressure Sensor G ½“99
- Pressure Sensor G ½99
- Technical Data99
12 Bubble Sensor 3", Series a Type 6900-17100
- Technical Data100
- Dimensions101
13 Bubble Sensor 4“, Series a Type 6900-19102
- Bubble Sensor 4", Series a Type 6900-19102
- Technical Data102
- Dimensions103
14 Level Sensor Type 6900-111104
- Technical Data104
15 Level Sensor Without Float Type 6900-113105
- Technical Data105
16 Flow Meter MID Type 6823-X107
- Technical Data107
- Dimensions110
- Assembly/Installation111
- Wiring114
- Maintenance and Servicing114
17 V2000 Modul, Type 6757-14 Ser. a115
- Technical Data116
- Connection Scheme117
- 17.3 Pipeline Scheme120
18 TAG-Reader 13,56 Mhz, Type 6910-15121
- Technical Data121
- Dimensions and Connection122
19 Barcode Reading Unit Type 6723-10123
- Technical Data123
- Dimensions124
- Installation124
- Wiring125
20 Barcode Reader Type 6727-40 Series a127
- Technical Data127
- Dimensions/Installation128
21 O-Box Type 6753-XX129
- Technical Data129
22 Thermal Printer Type 6761-11135
- Technical Data135
- Printer Operation138
- Fitting the Paper Roll Holder138
- Troubleshooting139
23 Printer Type 6881-30143
- Technical Data143
- Dimensions144
- Printer Mount Type 6961-100145
- Printer Mount Connection145
24 GPS-Receiver (RS 232) Type 6722-18147
- Technical Data147
- Wiring of GPS Receiver 6722-18148
- Connection148
- Fitting148
25 GPRS Modem with Magnetic Antenna149
- GPRS Module, Type 6942-100149
- Technical Data149
- Connections149
- Magnetic Antenna150
- GPRS Data Modem Type Telit GT864-Quad (Optional)151
- Technical Data151
- Terminal Assignment for 2. GPRS Data Modem151
- Connection Cable for 2. GPRS Data Modem Telit GT864-Quad Type 4386-306152
- Dimensions and Mounting153
- SIM Card Specifications for the 3003 System154
26 ULTRASAMPLER® Sample Collection System155
- Description155
- Position of the ULTRASAMPLER156
- Mode of Operation of the ULTRASAMPLER157
- Additional Information about the ULTRASAMPLER159
- ULTRASAMPLER®-Controller Type 6771-31161
- Technical Data161
- Dimensions162
- Block Diagram163
- Terminal Connection Plan165
- Wiring167
- Flow Level Meter Type 6826-X168
- Technical Data168
- Dimensions/Installation171
- Wiring173
- Electrical Terminal Assignment173
- Sampling Cabinet Monitoring Sensor Pt 100 (Optional)174
- Technical Data174
- Bottle Drive, Type 6774-10175
- Technical Data175
- Dimensions/Mounting176
- Installation179
- Wiring/Terminal Assignment180
- Bottle Drive Mini (Max. 16 Bottles) Type 6774-12182
- Technical Data182
- Dimensions and Assembly183
- Manual Lifting Device for Sample Bottle Type 6871-3-30 / Type 6871-4-30184
- Technical Data185
- Wiring185
- Semi Automatic Lifting Device for Sample Bottle Type 6871-3-50188
- Technical Data188
- Wiring189
- Installation191
- Fitting the Refrigerated Sample Collection Box191
- Installation of the ULTRASAMPLER Units193
- Maintenance199
- Cleaning the Inside and Outside of the ULTRASAMPLER199
- Changing the Pump Hose200
- Injektionsnadel Montieren202
27 Start of Operation203
- Process and Instructions203
- Attribution of PNET Address System 3003 and 3002204
- Setting/Adjustment Instructions205
- Correct Installation205
- Initial Operation205
28 MAK TIGER 3003 Measuring System Seal Diagram213
- Seal Diagram for Compact Controller, Type 6942-10 until Series B213
- Seal Diagram for Compact Controller, Type 6942-10 from Series C214
- Seal Diagram for MID, Type 6823-X215

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Bartec MAK TIGER 3003 Specifications

General

Brand	Bartec
Model	MAK TIGER 3003
Category	Measuring Instruments
Language	English

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