Bartec MAK TIGER 3003 - Service Manual

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BARTEC BENKE GmbH  Schulstraße 30  D-94239 Gotteszell  Phone +49(0)9929)-301-0  Fax +49(0)9929)-301-112

E-Mail: gotteszell@bartec-benke.de  Internet: www.bartec-benke.de

Measuring System

MAK TIGER 3003

Service manual

SA 131128

Main Page

Default Chapter3
- Table of Contents3
1 About this Manual9
2 Safety Precautions10
- General Safety Instructions10
- Installation Instructions11
- Wiring Instructions11
- Servicing and Repair Instructions11
- Maintenance Schedule12
3 Block Diagram Measuring System MAK TIGER 300314
4 Compact Controller TIGER Type 6942-10 Serie C15
- Technical Data15
- Dimensions Compact Controller17
- Blade-Type Fuses and LED Displays on TIGER 3003 (on Motherboard)18
- Motherboard Without CAN-Bus18
- Motherboard with CAN-Bus19
- Compact Flash Card20
- Exchanging the Motherboard/Cpu Board21
- Compact Controller Wiring22
- Power Supply23
- Inputs23
- Outputs23
- CAN Bus Termination (Terminal Resistor) (Series C)24
- Serial Interfaces24
- Motherboard Without CAN-Bus24
- Motherboard with CAN-Bus25
5 Measuring System MAK TIGER 300326
- Introduction26
- Piping27
- System Requirements28
- Technical Data29
- Piping Diagram30
- Structure of the Measurement System33
- Measurement System Basic Set Front View34
- Measurement System, Basic Set, Side View35
- Measurement System, Basic Set, Top View35
- Ejector Unit36
- Pneumatic Plan37
- Information on the Pneumatic System38
- Valve Terminal39
- Technical Data39
- Filter Regulator40
- Technical Data40
- Service Unit Including Heavy-Duty Filter41
- Technical Data41
- Ejector42
- Technical Data42
- Kinetrol (Small)43
- Technical Data43
- Kinetrol (Medium)44
- Technical Data44
- Kinetrol (Large)45
- Technical Data45
- Emergency Operation Unit Type 6980-10146
- Technical Data46
- Dimensions47
- Suggested Design of Vacuum Container48
- Suggested Dimensions of Vacuum Container49
- Dimensions of Measurement System with Suggested Design50
- Overview of the Hydraulic51
- Connection of Hydraulic System to Control Block52
- Mounting of Rotation Sensor to Rotary Pump53
- List of Spare Parts54
- Electrical Installation55
- Overview Diagram55
- Terminal Connections of Bottle Drive56
- Terminal Connections of Bottle Drive Mini56
- Terminal Connections of Bottle Drive ABO57
- Terminal Connections of Bottle Drive Schwarte Monotrans57
- Wiring of Emergency Operation Unit58
6 Measuring System MAK E-TIGER 300359
- Introduction59
- Pipework60
- System Requirement61
- Measuring System62
- Pipework Diagram62
- Dimensions of Measuring System with Large Sample Compartment63
- Pneumatic Diagram65
- Electrical Installation66
- Overview Plan66
- Overview of Control Cabinet67
- Connection Diagram for Control Cabinet69
- Terminal Assignments for Compact Controller73
- Terminal Assignments for Ultrasampler Controller74
- Technical Data76
- Three-Dimensional Illustration77
- Components78
- 6.13.1 Control Cabinet78
- 6.13.1.1 Frequency Converter78
- 3-Phase Switching Power Supply, DC 24 V 40 a79
- Phase Monitoring Relay80
- Control Cabinet Temperature Controller82
- Control Cabinet Thermostat82
- Filter Fan Control Cabinet83
- Control Cabinet Heater S. No. 39502384
- Network Connection85
- Transfer Module RJ4585
- Large Sample Compartment with Cooler87
- Electronic Push Switch with Display89
7 Temperature Probe with Milk Sensor Series B Type 6703-1190
- Technical Data90
- Dimensions90
- Assembly/Installation91
8 Milk Sensor, Series a Type 6703-1792
- Technical Data92
- Dimensions92
- Assembly/Installation93
9 Milk Sensor, Series B Type 6703-1694
- Technical Data94
- Dimensions94
- Assembly/Installation95
10 Milk Sensor, Series B Type 6703-1596
- Technical Data96
- Dimensons97
- Assembly/ Installation98
11 Pressure Sensor G ½“99
- Pressure Sensor G ½99
- Technical Data99
12 Bubble Sensor 3", Series a Type 6900-17100
- Technical Data100
- Dimensions101
13 Bubble Sensor 4“, Series a Type 6900-19102
- Bubble Sensor 4", Series a Type 6900-19102
- Technical Data102
- Dimensions103
14 Level Sensor Type 6900-111104
- Technical Data104
15 Level Sensor Without Float Type 6900-113105
- Technical Data105
16 Flow Meter MID Type 6823-X107
- Technical Data107
- Dimensions110
- Assembly/Installation111
- Wiring114
- Maintenance and Servicing114
17 V2000 Modul, Type 6757-14 Ser. a115
- Technical Data116
- Connection Scheme117
- 17.3 Pipeline Scheme120
18 TAG-Reader 13,56 Mhz, Type 6910-15121
- Technical Data121
- Dimensions and Connection122
19 Barcode Reading Unit Type 6723-10123
- Technical Data123
- Dimensions124
- Installation124
- Wiring125
20 Barcode Reader Type 6727-40 Series a127
- Technical Data127
- Dimensions/Installation128
21 O-Box Type 6753-XX129
- Technical Data129
22 Thermal Printer Type 6761-11135
- Technical Data135
- Printer Operation138
- Fitting the Paper Roll Holder138
- Troubleshooting139
23 Printer Type 6881-30143
- Technical Data143
- Dimensions144
- Printer Mount Type 6961-100145
- Printer Mount Connection145
24 GPS-Receiver (RS 232) Type 6722-18147
- Technical Data147
- Wiring of GPS Receiver 6722-18148
- Connection148
- Fitting148
25 GPRS Modem with Magnetic Antenna149
- GPRS Module, Type 6942-100149
- Technical Data149
- Connections149
- Magnetic Antenna150
- GPRS Data Modem Type Telit GT864-Quad (Optional)151
- Technical Data151
- Terminal Assignment for 2. GPRS Data Modem151
- Connection Cable for 2. GPRS Data Modem Telit GT864-Quad Type 4386-306152
- Dimensions and Mounting153
- SIM Card Specifications for the 3003 System154
26 ULTRASAMPLER® Sample Collection System155
- Description155
- Position of the ULTRASAMPLER156
- Mode of Operation of the ULTRASAMPLER157
- Additional Information about the ULTRASAMPLER159
- ULTRASAMPLER®-Controller Type 6771-31161
- Technical Data161
- Dimensions162
- Block Diagram163
- Terminal Connection Plan165
- Wiring167
- Flow Level Meter Type 6826-X168
- Technical Data168
- Dimensions/Installation171
- Wiring173
- Electrical Terminal Assignment173
- Sampling Cabinet Monitoring Sensor Pt 100 (Optional)174
- Technical Data174
- Bottle Drive, Type 6774-10175
- Technical Data175
- Dimensions/Mounting176
- Installation179
- Wiring/Terminal Assignment180
- Bottle Drive Mini (Max. 16 Bottles) Type 6774-12182
- Technical Data182
- Dimensions and Assembly183
- Manual Lifting Device for Sample Bottle Type 6871-3-30 / Type 6871-4-30184
- Technical Data185
- Wiring185
- Semi Automatic Lifting Device for Sample Bottle Type 6871-3-50188
- Technical Data188
- Wiring189
- Installation191
- Fitting the Refrigerated Sample Collection Box191
- Installation of the ULTRASAMPLER Units193
- Maintenance199
- Cleaning the Inside and Outside of the ULTRASAMPLER199
- Changing the Pump Hose200
- Injektionsnadel Montieren202
27 Start of Operation203
- Process and Instructions203
- Attribution of PNET Address System 3003 and 3002204
- Setting/Adjustment Instructions205
- Correct Installation205
- Initial Operation205
28 MAK TIGER 3003 Measuring System Seal Diagram213
- Seal Diagram for Compact Controller, Type 6942-10 until Series B213
- Seal Diagram for Compact Controller, Type 6942-10 from Series C214
- Seal Diagram for MID, Type 6823-X215

Bartec MAK TIGER 3003 - Service Manual

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