I–1
INDEX
INDEX
A
Abbreviations 6
Accessories
Battery Cable, P/N 584348 68
XD100 Outboard Oil Decal, P/N 352369
168
Adjustments
Control Cable 23, 273, 283
Shift Linkage 224
Shift Rod 11, 13, 15, 296, 319
Steering Friction 31
Throttle Friction 31
Tilt Limit Switch 32
Timing Pointer 117
TPS Calibration 118
Trim Sending Unit 33, 34
Trim Tab 35
Air Silencer 47
Air Temperature Sensor
Connections 96
Description 61
Resistance Test 100
Alternator Circuit Test 103
AMP Connector Servicing 121
Anodes
Anti-Corrosion 48
Continuity Check 48
Gearcase 297, 320
Propeller Shaft Bearing Housing 306, 331
Stern Bracket 255, 257, 260
B
Batteries
Charging System Tests 102
Connections 28
Maintenance 28
Requirements 11, 13, 15
Storage 50
Bearing
Connecting Rod 213
Crankshaft 202, 203, 207, 208
Driveshaft 305, 330
Pinion Gear 301, 325
Propeller Shaft 306, 331, 332
Wrist Pin 201, 209
Break-In
EMM Programming 169, 224
Gearcase 294, 313, 316, 338
Oiling 169
Procedure 71
C
Capacitor Test 87
Clamp Screw 261
Connecting Rods
Installation on Crankshaft 213
Installation on Piston 209
Orientation 209, 213
Removal from Crankshaft 200
Removal from Piston 201
TIghtening 213
Control Cable
Adjustments 23
Installation 23
Cooling System
Adapter Housing 181
Components 180
Cylinder Block Venting 182
EMM and Vapor Separator Cooling 183
Engine Temperature Check 184
Exhaust Housing 180
Flushing 39
Hose Routing and Water Flow 178
Operating Temperatures 11, 13, 15, 38
Operation 183
Pressure Relief Valve 181, 187
Running on a hose 40
Thermostat 11, 13, 15, 181
Thermostats 181, 186
Vapor Separator 137
Water Intake Screens 38, 301, 324, 334
Water Pump 180, 294, 316
Water Supply Tube 180, 251, 252
Corrosion
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