05-101
05 Engine
Cylinder Taper
Measure cylinder body inner diameter.
Replace cylinder body and piston rings if it
beyond service limit.
Measure cylinder inner diameter at 3
recommended positions.
1 First diameter measuring position
2 Second diameter measuring position
3 Third diameter measuring position
A 6 mm (0.2362 in)
B 43 mm (1.6930 in)
C 116 mm (4.5670 in)
Cylinder taper (diameter dierence)
New (Max.) 0.038 mm (0.0015 in)
Service limit 0.090 mm (0.0035 in)
Dierence between measurements should
not exceed the service limit mentioned
above.
Cylinder Body Roundness
Measure cylinder diameter in piston axis
direction from top of cylinder
1
. Take
another measurement from the angle of
90°
2
and compare with the rst one.
NOTE: Take the same measuring points
described in Cylinder Taper above.
Cylinder body roundness (diameter
dierence)
New (Max.) 0.015 mm (0.0006 in)
Service limit 0.020 mm (0.0008 in)
5.5.6 Timing Chain Tensioner
Remove screw
1
.
Remove o-ring
2
.
Inspect tensioner for damage and
abnormal work. Replace if necessary.
Inspection method:
1. Rotate adjusting screw clockwise
with screw driver through hole
3
. And
compress the tensioner arm
4
to the end
with hand.
2. Loosen screw driver and tensioner arm
4
slowly. Make sure it returns gently.
Replace if not.
Inspect tensioner arm
4
for abnormal
function or scratches. Replace if it does.
Replace with new gasket
5
during
installation.
1
A
B
C
2
3
123
45
1
2
055701
055702
055703
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