CF MOTO ZForce 950EX - First Cylinder Body and Piston

05-143
05 Engine
Rotate driven bevel gear several circles
forward and backward.
Remove drive and driven bevel gear assy
to see the dye coating results.
Status A On the top No
Status B In the middle Yes
Status C On the bottom No
If the teeth surface contact area is qualied
(Status B), continue following procedures.
If the teeth surface contact area is not
qualified (Status A or C), adjust the
thickness of drive bevel gear adjusting
washers. Repeat above procedures until
qualied.
NOTE: Clean the dye on gear teeth
after adjustment.
Adjusting Method
Contact condition Method
Status A Increase thickness
Status C Decrease thickness
CAUTION: After adjustment, measure
gear clearance again. If it is still not
qualified, replace drive and driven
bevel gear until it is qualied.
5.6.5 First Cylinder Body and Piston
Rotate crankshaft to make the rst cylinder
connecting rod exposed.
Install piston
1
.
During installation, the "▲" mark on piston
should face towards the transmission.
Apply engine oil on piston pin
2
and insert
it into piston pin hole and connecting rod
small end hole.
Install circlip
3
. (The open of circlip and
the groove should be staggered.)
NOTE: Install pistons according to
the made marks, to prevent incorrect
installation.
3
2
1
059901
059902
059903
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