01 Safety Information
01-7
1.6 Cautions for Removal and Installation
CAUTION:
1. Use only genuine CFMOTO parts, lubricants and service products.
2. Store removed components separately in order for correct installation.
3. Clean the vehicle of mud, dust and debris before servicing.
4. Replace removed seals, o-rings, piston pin retainers, cotter pins with new ones.
5. Elastic retainers might get distorted after disassembly. Do not use loosened
retainers.
6. Clean and blow o components after removal. Apply lubricants on the surface of
moving parts before installation.
7. If you do not know the length of screws, install the screws one by one and make
sure they screw in the same depth.
8. Pre-tighten installed bolts, nuts and screws, then torque them to specified
specication. The basic sequence is: from big to small, from inside to outside and
criss-cross.
9.Replace aged rubber parts when assembling. Do not splash gasoline, grease onto
the surface, as this could cause damage.
10. Apply or inject recommended lubricant into the specied lubrication points.
11. Use the correct special tools for removal and installation.
12. When a ball bearing is removed by pressing steel balls, it cannot be reused.
·Replace bearings if the axial or radial free play is too big.
·If the running surface feels uneven, clean with oil and check again. Replace it
if the cleaning does not work.
·When pressing the bearing into the machine or onto the shaft, if the bearing
can not be securely seated, replace it.
13. Install one-side dust-proof bearings in the correct direction. When assembling
open-type or double-side dust-proof bearings, install with the manufacturer’s mark
outward.
14. Install elastic circlips properly. Turn the circlip after assembling to make sure it
has been installed into the slot.
15. After assembling, check that all the tightened parts are properly tightened and
can move smoothly.
16. Brake uid and coolant may damage painting, plastic and rubber parts. Flush
with water if splashed on these parts.
17. Install oil seals with the manufacturer’s mark outward.
·Do not fold or scratch the oil seal lip.
·Apply grease to the oil seal lip before assembling.
18. When installing pipes, insert the pipe until it bottoms in the end of the joint.
Fit the pipe clip, if any, into the groove. Replace pipes or hoses that cannot be
tightened.
19. Do not allow mud or dust into the engine and/or the hydraulic brake system.
20. Clean old gasket and sealant o engine casings before assembling with new.
Remove scratches on the joint faces by polishing evenly with a polish stone.
21. Do not twist or bend cables too much. Distorted or damaged cables may cause
poor operation or even damage components.
22. When assembling parts with protection caps, insert the caps to the grooves.
© CFMOTO Powersports, Inc. This manual is subject to all applicable copyright laws.
Reproduction or duplication in any form, whole or in part, is strictly prohbited.
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