CF MOTO ZForce 950EX - First Cylinder Head Cover; Second Cylinder Head Assy; Second Cylinder TDC Adjustment

05-153
05 Engine
1
2
1
2
4
3
Valve clearance
Intake valve
0.06 mm~0.14 mm
(0.0024 in~0.0055 in)
Exhaust valve
0.11 mm~0.19 mm
(0.0043 in~0.0075 in)
NOTE: Inspect and adjust valve
clearance when the engine is cold.
5.6.24 First Cylinder Head Cover
Use special tool: Spark Plug Wrench
1
to
install spark plug
2
.
Install rst cylinder head cover
3
with seal
ring.
Install cylinder head cover bolts
4
.
NOTE: Install cylinder head covers
according to the made marks, to
prevent incorrect installation.
5.6.25 S
econd Cylinder TDC Adjustment
Rotate bolt
1
with a socket until the “II”
mark
2
is at the center of the hole. Such
position is the TDC for second cylinder.
5.6.26 Second Cylinder Head Assy
Install roller needles
1
.
Install cylinder head gasket
2
.
Install chain guide
3
.
NOTE: Install chain guides according
to the made marks, to prevent incorrect
installation.
NOTE: Hook the timing chain during
installation, in case it falls into engine.
1
2
3
1
0510901
0510902
0510903
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Reproduction or duplication in any form, whole or in part, is strictly prohbited.