CF MOTO ZForce 950EX - 05 Engine

05-45
05 Engine
5.1 Special Tools for Engine ................................................................. 05-5
5.2 Engine Removal............................................................................. 05-16
5.2.1 Preliminary Work .................................................................... 05-16
5.2.2 Removal ................................................................................... 05-16
5.3 Engine Air Inlet/Outlet System ..................................................... 05-19
5.3.1 Air Filter ................................................................................... 05-19
5.3.1.1 Removal ............................................................................ 05-19
5.3.1.2 Air Filter Parts Inspection ................................................ 05-20
5.3.1.3 Air Filter Installation ......................................................... 05-22
5.3.2 Engine Inlet Pipe ..................................................................... 05-23
5.3.3 Air Exhaust System ................................................................ 05-27
5.3.3.1 Mu󰀪er Assy Removal ...................................................... 05-27
5.3.3.2 Mu󰀪er Parts Inspection .................................................. 05-30
5.3.3.3 Mu󰀪er Assy Assembly .................................................... 05-33
5.3.3.4 Air Filter Element .............................................................. 05-36
5.4 Engine Disassembly...................................................................... 05-37
5.4.1 CVT ........................................................................................... 05-37
5.4.2 Engine Oil and Transmission Oil Drain ................................ 05-37
5.4.3 Thermostat and Thermostat Seat .......................................... 05-38
5.4.4 Oil Cooler ................................................................................ 05-39
5.4.5 First Cylinder TDC Adjustment .............................................. 05-40
5.4.6 First Cylinder Tensioner ......................................................... 05-40
5.4.7 First Cylinder Head Cover ...................................................... 05-40
5.4.8 First Cylinder Head ................................................................. 05-41
5.4.9 Second Cylinder TDC Adjustment ........................................ 05-41
5.4.10 Second Cylinder Tensioner .................................................. 05-42
5.4.11 Second Cylinder Head Cover ............................................... 05-42
5.4.12 Second Cylinder Head .......................................................... 05-42
5.4.13 Air Bag ................................................................................... 05-43
5.4.14 Oil Filter ................................................................................. 05-43
5.4.15 Water Pump ........................................................................... 05-43
5.4.16 Starter Motor ......................................................................... 05-44
5.4.17 MAG Crankcase Cover ......................................................... 05-44
5.4.18 Magneto Rotor ...................................................................... 05-45
5.4.19 Starter Dual Gear ................................................................. 05-45
5.4.20 Breather Parts ....................................................................... 05-46
5.4.21 Oil Pump Idle Gear and Water Pump Idle Gear ................. 05-46
5.4.22 Oil Pump ................................................................................ 05-46
5.4.23 First Cylinder Timing Chain ................................................. 05-47
5.4.24 Second Cylinder Timing Chain ............................................ 05-47
5.4.25 Gearshift Assy ....................................................................... 05-47
5.4.26 First Cylinder and Piston ..................................................... 05-48
5.4.27 Second Cylinder and Piston ................................................ 05-49
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