CF MOTO ZForce 950EX - Page 46

CFMOTO
05-46
5.4.28 Crankcase Disassembly ....................................................... 05-49
5.4.29 Crankshaft Connecting Rod Assy and Main Shaft ........... 05-50
5.4.30 Countershaft Assy, Shift Fork and Shift Drum ................... 05-50
5.5 Engine Parts Inspection................................................................ 05-51
5.5.1 Cylinder Head Cover .............................................................. 05-51
5.5.2 Cylinder Head .......................................................................... 05-51
5.5.3 Parts Inspection ...................................................................... 05-53
5.5.4 Cylinder Head Assy ................................................................ 05-57
5.5.5 Cylinder Body ......................................................................... 05-58
5.5.6 Timing Chain Tensioner ......................................................... 05-59
5.5.7 Piston ....................................................................................... 05-60
5.5.8 Timing Chain .......................................................................... 05-62
5.5.9 Tension Plate, Chain Guide and Chain Guard ...................... 05-62
5.5.10 Shift Gear Assy ..................................................................... 05-63
5.5.11 Gearshift Cover ..................................................................... 05-63
5.5.12 Water Pump Assy .................................................................. 05-63
5.5.13 Oil Filter ................................................................................. 05-68
5.5.14 Overriding Clutch ................................................................. 05-68
5.5.15 Magneto Rotor ...................................................................... 05-69
5.5.16 Magneto Stator ...................................................................... 05-69
5.5.17 Starter Dual Gear .................................................................. 05-70
5.5.18 Oil Pump Gear and Oil Pump Idle Gear .............................. 05-70
5.5.19 Oil Pump Assy ....................................................................... 05-70
5.5.20 Breather and Breather Idle Gear ......................................... 05-71
5.5.21 Driven Gear ........................................................................... 05-71
5.5.22 Crankshaft Assy .................................................................... 05-71
5.5.23 Transmission Assy ............................................................... 05-76
5.5.24 Reverse Intermediate Gear .................................................. 05-80
5.5.25 Drive Bevel Gear ................................................................... 05-81
5.5.26 Driven Bevel Gear ................................................................. 05-82
5.5.27 Front Output Shaft ................................................................ 05-85
5.5.28 Thermostat and Water Temperature Sensor ...................... 05-86
5.5.29 MAG Crankcase Cover ......................................................... 05-87
5.5.30 MAG Crankcase .................................................................... 05-87
5.5.31 PTO Crankcase ..................................................................... 05-89
5.5.32 CVT Case ............................................................................... 05-92
5.5.33 Oil Cooler Assy ..................................................................... 05-93
5.5.34 Thermostat Seat and Water Pipe ......................................... 05-95
5.5.35 Water Pipe Bracket and Oil Cooler Pipes ........................... 05-95
5.6 Engine Assembly .......................................................................... 05-97
5.6.1 Countershaft Assy, Shift Fork Assy and Shift Drum Assy .. 05-97
5.6.2 Drive Bevel Gear Assy ............................................................ 05-98
5.6.3 Crankshaft Connecting Rod Assy ......................................... 05-99
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