05-47
05 Engine
5.6.4 Bevel Gear Washer Adjustment ........................................... 05-100
5.6.5 First Cylinder Body and Piston ........................................... 05-101
5.6.6 Second Cylinder Body and Piston ...................................... 05-102
5.6.7 Gearshift Assy ....................................................................... 05-103
5.6.8 First Cylinder Timing Chain ................................................. 05-104
5.6.9 Second Cylinder Timing Chain ............................................ 05-105
5.6.10 Oil Pump .............................................................................. 05-105
5.6.11 Oil Pump Idle Gear and Water Pump Idle Gear ................ 05-106
5.6.12 Breather Assy ...................................................................... 05-106
5.6.13 Starter Dual Gear ............................................................... 05-106
5.6.14 Magneto Rotor .................................................................... 05-106
5.6.15 MAG Crankcase Cover ....................................................... 05-107
5.6.16 Starter Motor ....................................................................... 05-108
5.6.17 Water Pump ......................................................................... 05-108
5.6.18 Oil Filter .............................................................................. 05-108
5.6.19 Air Bag ................................................................................. 05-109
5.6.20 First Cylinder TDC Adjustment .......................................... 05-109
5.6.21 First Cylinder Head Assy ................................................... 05-109
5.6.22 First Cylinder Tensioner ..................................................... 05-110
5.6.23 First Cylinder Valve Clearance Adjustment ...................... 05-110
5.6.24 First Cylinder Head Cover ..................................................05-111
5.6.25 S
econd Cylinder TDC Adjustment .............................................05-111
5.6.26 Second Cylinder Head Assy ...............................................05-111
5.6.27 Second Cylinder Tensioner ................................................ 05-112
5.6.28 Second Cylinder Valve Clearance Adjustment ................ 05-113
5.6.29 Second Cylinder Head Cover ........................................... 05-113
5.6.30 Plug Cover and RPM Sensor ............................................. 05-113
5.6.31 Oil Cooler Assy ................................................................... 05-114
5.6.32 Thermostat and Thermostat Seat ...................................... 05-114
5.6.33 Drain Bolt ............................................................................. 05-115
5.6.34 Oil Dipstick .......................................................................... 05-115
5.6.35 CVT Case ............................................................................. 05-116
5.7 Engine Installation....................................................................... 05-117
5.8 Cooling System ........................................................................... 05-119
5.8.1 Sealing Inspection ................................................................ 05-119
5.8.2 Coolant Replacement ........................................................... 05-119
5.9 Lubrication System ..................................................................... 05-121
5.9.1 Engine Oil Level Inspection ................................................. 05-121
5.9.2 Engine Oil Replacement ....................................................... 05-121
5.9.3 Transmission Oil Inspection ................................................ 05-122
5.9.4 Transmission Oil Replacement ........................................... 05-123
5.9.5 Engine Oil Pressure Inspection ........................................... 05-123
5.10 Fuel System ............................................................................... 05-125
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