Evolis Avansia - 1-5 a Connecting the Reject Box

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Service Manual_AVA1_ENG-20220922_I 10

1. Card feeding wheel

2. Reverse feeding wheel

3. Cleaning roller

4. Cleaning tape cassette

5. Reverse wheel

6. Ink ribbon cassette

7. Transfer film cassette

8. Key holder

Connecting the output hopper Connecting the reject box

Main Page

Table of Contents2
Introduction6
Copyright6
Copyright Notice6
Trademarks6
Warranty6
Environmental Information6
Recycling of End-Of-Life Products6
Warranty Registration7
Getting Started7
Contents7
Icons7
Unpacking8
Description of the Printer9
Connecting the Printer11
General Outline12
Overall Explanation Basic Specifications12
Mechanism Components and Functions12
Cassette Handling Good Practices14
Image Printing Process15
Primary Transfer Feed Roller (Platen Roller)15
Ink Ribbon16
Transfer Film16
Initial Operation of Ink Ribbon and Transfer Film17
Secondary Transfer Assembly17
Heat Roller18
Feeding & Transport Process19
Using the Operation Panel22
Description22
Modes23
Switching Menus24
Changing Settings24
User Mode List25
Service Mode List27
Option Mode List29
Error Log Check (Error Log Check Menu)]30
Error Code List31
Lamination Errors34
Lamination Warnings34
Error Code Details35
Code 01-01-To 3F-XX35
Code 40-XX to BF-0157
Exploded View65
Sensors-Motors Location Drawings77
Switches-Boards-Thermistor-Fans Location Drawings78
Sensors / Motors/ Fans/Switches Fonction List79
Sensor Check81
Action Check83
PM1: Card83
PM2: Card83
PM3: Turn84
HB1: Card84
HB2: Film85
DM1&DM2: Ink86
DM3&DM4: Film87
DM5: Head88
DM6: Heat89
DM7: Decurl89
Card Pass Test90
Error Log Check90
Printer Setup91
Revision Check94
Card Setup95
Option Connection Mode List97
Spares Part List98
Parts Replacement Recommendation99
Avansia Print Calibration100
Test Pattern X: Print Position Adjustment101
Test Pattern Y: Print Density102
Test Pattern Z: Print Uniformity103
Print Test U: Vertical Color Shifting104
Print Test D: Horizontal Color Shifting105
Test Pattern B: Edge Line or Faded Line Detection, Uniformity, Density107
Replacement Procedures108
Tools Required109
Step 1 - REAR BLACK COVER - S10204110
Step 2 -REAR TOP COVER - CP011784111
Step 3 - REAR SIDE COVER - LEFT and RIGHT - CP011785 - CP011786113
Step 4 - FRONT SIDE COVER: RIGHT - CP011787114
Step 5 - FRONT SIDE COVER: RIGHT- CP012516116
Step 6 - TOP BLACK COVER - S10203121
Step 7 - MAIN BOARD - S10195123
Step 8 - POWER SUPPLY - S10196128
Step 9 - HEAT ROLLER MODULE - S10248130
Step 10 - HEAT ROLLER - CP011845137
Step 11 - CLEANING ROLLER STATION - S10197145
Step 12 - OPTICAL SENSOR (SN9-SN12) - CP011847147
Step 13 - OPTICAL SENSOR (SN6) - CP011854150
Step 14 - OPTICAL SENSOR (SN2, SN24) - CP011854-CP012327155
Step 15 - DECURL MODULE - CP011976161
Step 16 - PRINT HEAD - S10143174
Step 17 - Bushing Ø6 Ø10 Lg6 with Flats - Cp013577181
Step 18 - Front Cover - Cp013456182
Step 19 - Roller:print Platen - Cp013457184
Step 20 - Roller: Film - Cp013659190
Routine Printer Cleaning198
Cleaning Roller Replacement203
Manual Printer Cleaning206
Feeding Roller Cleaning207
Flip over Rollers Cleaning209
Transport Rollers Cleaning212
Primary Transfer Rollers Cleaning215
Cleaning Rollers Cleaning219
Filter Cleaning222
Print Head Cleaning224
Printing Troubleshootting227
Ribbon Key Error 67-05229
Color Shifting230
Color Shift: Cleaning231
Color Shift: Adjustment232
Missing Printing236
Missing Printing or Faded Areas236
Missing Printing: Metal Plate Adjustment237
Missing Printing: White Line(S) on the Prints239
Poor Quality Printing/Output too Pale240
Deprecated241
Colored Wrinkles242
Film Cassette Film Tilt Adjustment Method243
Color Wrinkles: Cleaning246
Color Wrinkles: Color Ribbon246
Color Wrinkles: Print Head246
Deprecated247
Color Wrinkles: Creased Ribbon249
Clear Wrinkles250
Clear Wrinkles: Clear Film251
Clear Wrinkles: Cassettes251
Clear Wrinkles: Used Film Rolls252
Clear Wrinkles: Cassettes253
Clear Wrinkles: Adjustment255
Lamination Issue256
Rubbing Mark258
Heat Roller260
Clear Film261
Card Quality261
Edge Line262
Black Stains on Cards / Ripoff263
Loading Cards Problems265
Avansia Driver Settings266
Graphics Tabs Functionalities267
Color Settings from Graphics (Front Side)267
Black Panel Settings268
No-Transfer Area Setting270
UV Layer Transfer271
Configuration Tab272
Maintenance Tab274
Printer Utilities284
Block Plan for Electric Parts286
MAIN BOARD Plan291
Find Technical Information Online292

Evolis Avansia - 1-5 a Connecting the Reject Box

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