Extra 300LT - Lubrication Chart 100 Hours

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CHAPTER 5

PAGE 11

PAGE DATE: 12. June 2015

MAINTENANCE MANUAL EXTRA 300LT

SCHEDULED MAINTENANCE CHECKS

Figure 4 Lubrication Chart 100 hours

Baggage door hinges

Tail wheel

(6” soft type)

Brake fluid

reservoir

Engine oil

Engine controls:

Governor

Mixer

Throttle

Landing gear

centering pin

Main wheel

bearings

Trim flap hinges

Trim actuation

lever bolts

Tail wheel steering

Torque tube

bearing

Canopy hinges and

latching mechanism

Brake anchor bolts

MIL-PRF-81322F o

r later

MIL-PRF-81322F or

later

Mobil Aviation Grea

se SHC 100

Main Page

Chapter 1 Introduction11
- General12
- Related Documents12
- Trade Marks16
- Safety17
Chapter 2 How to Use the Service Manual19
- Table of Contents19
- Chapter Set-Up20
- Manual Description20
- Manual Set-Up20
- Page Numbering21
- Layout22
- Notes/Safety Notes23
- Handling24
- Revisions24
- Checklists25
- Service Bulletin25
Chapter 3 General Description27
- General28
- View EXTRA 300LT28
- Construction29
- Description29
- Flight Control System29
- Brake System30
- Powerplant30
- Electrical System31
- Fuel System31
- Instruments32
Table of Contents35
- General36
- Operating Time36
- Temperature Limit36
- General38
- Life Limited Components38
- Replacement Time38
- Service Life Limited Components38
- Major Inspection39
Chapter 5 Time Limits/Maintenance Checks41
- General42
- General43
- Overhaul Schedule43
- Time Limit Components43
- Recommended Replacement Times44
- Time between Inspection45
- 25 Hour Inspection - Aircraft46
- 25 Hour Inspection - Engine46
- General46
- Scheduled Maintenance Checks46
- Drain and Vent Holes47
- Lubrication Chart 25 Hours48
- Lubrication Chart 50 Hours49
- Lubrication Chart 100 Hours50
- Maintenance Checks Schedule51
- Significant Items Inspection67
- Hard Landing76
- Unscheduled Maintenance Checks76
- Violent Stopping of the Engine (Propeller Strike)76
- Engine Fire78
- Flightline Inspections79
- Lightning Strike79
Chapter 6 Dimensions and Areas81
- Axes and Planes82
- General82
- Main Data83
- Main Dimensions83
- Wing83
- Elevator84
- Horizontal Tail84
- Rudder84
- Vertical Tail84
- Three-View EXTRA 300LT85
Chapter 7 Lifting and Shoring87
- Balance Weight88
- Jacking88
- Shoring89
- Shoring the Front89
- Shoring the Tail90
Chapter 12 Servicing109
- Refueling111
- Replenishing111
- Defueling113
- Fuel Drains113
- Replenishment of Engine Oil114
- Oil Change117
- Replenishment of Brake Fluid119
- Tire Inflation120
- Exterior Cleaning121
- Scheduled Servicing121
- Engine Cleaning122
- Interior Cleaning122
- Removal of Snow and Ice124
- Unscheduled Servicing124
Chapter 20 Standard Practices - Airframe126
- General127
- Standard Practices Airframe128
- Type of Bolts128
- Width Across Flats for Metric Bolts130
- Torque Values131
- Special Torque Values132
- Coin Tapping133
- Measuring Techniques133
- Flexible Hose134
- Connection Types PA Hoses136
- Control Cables137
- Fittings137
- Control Cables141
- Assembly Instruction142
- Assembly Instruction after Container Shipping142
- General142
Chapter 21 Air Conditioning146
- Heating147
- Heating System148
- Heating Boxes149
- Inlet Box149
- Distribution Box150
- Main Bowden Cable150
- Distribution Bowden Cable152
- Heating Bowden Cables155
Chapter 24 Electrical Power161
- Electrical Main Board163
- Electrical System Schematic164
- Battery System166
- DC-Generation166
- Battery167
- Alternator169
- Alternator System169
- Alternator and Accessories170
- Drive Belt172
- Alternator Pulley175
- System Ground175
- Circuit Breaker176
- DC Electrical Load Distribution176
- Relay177
- Subminiature Pushbutton Switch177
- Toggle Switch177
Chapter 25 Equipment and Furnishings180
- Flight Compartments181
- Front Seat181
- Rear Seat181
- Seat Belts183
- Strap Assembly183
- Shoulder Strap Attachment184
- Tubes for Shoulder Strap Attachment184
- Aircraft Document Bag185
Chapter 27 Flight Controls187
- Control Surface Deflections190
- Control Rods191
- Control Rod Identification192
- Control Rod Measurement192
- Control Rod Measurement & Rod End Alignment192
- Figure 5192
- Table 1192
- Control Rod Check Hole193
- Figure 7193
- Control Levers and Rods Removal/Installation194
- Figure 9195
- Front Control Stick195
- Front Control Stick Removal/Installation195
- Rear Control Stick196
- Torque Tube196
- Aileron Control197
- Aileron Control198
- Figure 10198
- Ailerons199
- Figure 11199
- Neutral Position of Rear Control Stick199
- Figure 12200
- Neutral Position of Aileron Bellcranks200
- Spade Rigging201
- Rudder Control202
- Figure 14203
- Rudder Control203
- Rudder204
- Bottom Hinge Bellcranks205
- Bottom Hinge Bracket205
- Control Cable205
- Figure 15206
- Rear Pedal Position and Template206
- Figure 16208
- Front Pedal Position and Template208
- Elevator Control210
- Elevator and Trim Tab Control211
- Figure 17211
- Elevator212
- Neutral Position of the Rear Control Stick213
- Trim Tab214
- Figure 19215
- Trim Tab Rigging215
Chapter 28 Fuel217
- General218
- Figure 1219
- Fuel System219
- Storage221
- Figure 2222
- Storage222
- Acro Tank223
- Center Tank223
- Acro Tank Flop Tube224
- Figure 3224
- Flop Tube Removal/Installation224
- Figure 4225
- Inspection Door Removal/Installation225
- Wing Tank Inspection Door225
- Center Tank Filler Neck226
- Figure 5226
- Wing Tank Outlets226
- Wing Tank Outlets Removal/Installation226
- Filler Neck Sealing Lip227
- Wing Tank Filler Neck227
- Figure 6228
- Filler Neck and Sealing Lip Removal/Installation228
- Ventilation Line228
- Distribution229
- Distribution230
- Figure 7230
- Fuel Selector Valve231
- Figure 8232
- Fuel Selector Valve and Control Rod232
- Figure 9234
- Gascolator234
- Gascolator Removal/Installation234
- Fuel Lines236
- Figure 11238
- Fuel Quantity Transducer (Center Tank)240
- Figure 12241
- Fuel Quantity Transducer (Wing Tank)241
- Removal/Installation241
- Figure 13242
- Float Wire242
- Float Wire Adjustment242
- Figure 14243
- Float Wire Installation243
Chapter 31 Indication/Recording System245
- Instrument and Control Panels247
- Rear Instrument Panel247
- Rear Switches & Circuit Breakers248
- Rear Instrument Cover Removal/Installation250
- Front Instrument Panel251
- Front Instrument Panel Support (for Garmin G5)255
- Removal/Installation255
- Typical Instrument Attachments257
- Typical Instruments257
- Central Warning Systems259
- Stall Warning System259
Chapter 32 Landing Gear261
- Landing Gear262
- Wheel Rake and Toe-In262
- Main Landing Gear263
- Top Half of the Mounting Clamp263
- Tail Wheel Fork265
- Wheels and Brakes267
- Brake System268
- Layer Sequence Wheel Fairing270
- Wheel Fairing270
Chapter 33 Lights273
- Flight Compartment274
- Low Voltage Monitor274
- Navigation/Strobe Light System276
- Landing Light279
- Landing Light System279
- Head Lamp281
- Landing Light Power Supply281
- LED Head Lamp282
- LED Landing Light282
- LED Landing Light System282
- LED Landing Light283
Chapter 34 Navigation285
- General286
- Flight Environment Data287
- Pitot/Static Drain287
- Pitot/Static System287
- Airspeed Indicator288
- Altimeter288
- Pitot-Static Tube289
- Pitot-Static Tube Attachment Block289
- Attitude and Direction291
- Magnetic Compass291
- Dependent Position Determining293
- Transponder293
Chapter 51 Standard Practices and Structures - General295
- Access Panel Identification296
- General296
- Access Panel Identification297
- Figure 1297
- Damage Classification299
- Investigation299
- Repair Criteria and Limits300
- Composite Parts301
- Materials301
- Metal Components306
- Aluminium Components307
- Various Components308
- Balancing Mandrels311
- Control Surface Balancing311
- Figure 2311
- Moments311
- Weighing and Determination of Control Surface311
- Figure312
- Determination of Control Surface Moments313
- Figure 3313
- Control Surface Weights and Moments314
- Repair of Reinforced Glass and Carbon Fibre Components315
- Repairs315
- Figure 5317
- Minor Surface Damage317
- Repair of Sandwich Material317
- Curing Cycle Resin L20/SL319
- Figure 6319
- Level Sanding of Surrounding Area319
- Damage of Complete Sandwich321
- Figure 8321
- Repair of Laminates322
- Figure 9324
- Repair of Minor Damage324
- Repair of Spars326
- Structural Repair of Steel Components326
- Painting of Composite Parts327
- Aluminium and Steel Components Refinishing328
- Empennage Attachment Bushings331
- Figure 10331
- Re-Bonding of Bushings331
Chapter 53 Fuselage339
- Main Fuselage Cover345
- Layer Sequence Main Fuselage Cover346
- Bottom Fuselage Cover348
- Forward View on Bottom Side Firwall348
- Layer Sequence Bottom Fuselage Cover350
- Layer Sequence Cuffs351
- Layer Sequence Tail Fairing352
- Layer Sequence Top Half of the Engine Cowling353
- Up to SN LT040353
- From SN LT041354
- Layer Sequence Bottom Half of the Engine Cowling355
- Up to SN LT040355
- From SN LT041356
Chapter 55 Stabilizers358
- General359
- Horizontal Stabilizer360
- Layer Sequence Horizontal Stabilizer360
- Layer Sequence Horizontal Stabilizer361
- Horizontal Stabilizer Removal/Installation363
- Elevator364
- Layer Sequence Elevator364
- Layer Sequence Vertical Stabilizer365
- Vertical Stabilizer365
- Vertical Stabilizer Removal/Installation367
- Layer Sequence Rudder368
- Rudder368
Chapter 61 Propeller382
- General383
- Propeller384
- Controlling385
- RPM Vernier Control Cable Installation386
- Governor387
- RPM Vernier Control Cable387
Chapter 71 Power Plant391
- Cowling392
- Engine Cowling392
- Landing Light (LED) Disconnection Plug394
- Landing Light (Xenon) Disconnection Plug394
- Up to SN LT040394
- Engine Mount395
- Shock Mounts397
- Air Baffles399
Chapter 73410
- Throttle Control411
- Throttle Control Cable412
- Clamp Sheet to Clamp Block Distance413
- Rear Throttle Control Lever415
- Front Throttle Control Lever418
- Throttle Control Levers418
- Mixture Control419
- Mixture Vernier Control Cable420
- Clamp Sheet to Clamp Block Distance421
- Mixture Vernier Control Cable Rigging422
- Over-Travel at Mixture Control Unit422
- Fuel Pressure425
- Fuel Pressure Sense Line425
- Fuel Pressure Gauge426
- Sense Line426
Chapter 77 Engine Indicating428
- Manifold Pressure (MAP)431
- Sintered Bronze Filter Location431
- Manifold Pressure Gauge432
- Sense Line Engine Compartment432
- CHT Sensor433
- Cylinder Head Temperature (CHT)433
- Cylinder Head Temperature Gauge433
- EGT Sensor434
- Exhaust Gas Temperature (EGT)434
- Exhaust Gas Temperature Gauge434
- Electronics International MVP-50P435
- Integrated Engine Instrument Systems435
- Alternate Panel Layout437
- Electronic Data Converter439
- Mounting Sheet439
- Mounting Sheet and MVP-50P Components440
- Fuel Flow Transducer441
- Fuel Flow Transduver441
Chapter 79 Oil System451
- Christen Inverted Oil System452
- General452
- Inverted Oil System, Normal Flight453
- Inverted Oil System, Inverted Flight454
- Valve Balls455
- Distribution456
- Oil Cooler456
- Fittings457
- Flexible Hoses457
- Oil Cooling System457
- Indicating458
- Oil Pressure458
- Oil Pressure Sensor & Wet Line459
- Oil Pressure Wet Line459
- Engine Fitting460
- Oil Temperature460
- Oil Temperature Gauge460
- Oil Temperature Sensor460
- Oil Temperature Sensor Location461

Extra 300LT - Lubrication Chart 100 Hours

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