Jabiru j430 - Default Chapter; Table of Contents

Aircraft Technical Manual
Jabiru Aircraft Pty Ltd
JTM001-5
J120, J160, J170, J200/J400, J230/J430, J250/J450 Variants
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Dated: 29th October 2014
Issued By: AS
Page: 2 of 298
1.1 TABLE OF FIGURES......................................................................................................................................................... 6
1.2 LIST OF TABLES ............................................................................................................................................................ 11
2 SECTION 2 – GENERAL INFORMATION ......................................................................... 12
2.1 FOREWORD / APPLICABILITY ....................................................................................................................................... 12
2.2 LIST OF EFFECTIVE PAGES / ISSUE STATUS ............................................................................................................. 15
2.3 INTRODUCTION ............................................................................................................................................................. 15
2.4 READING THIS MANUAL ............................................................................................................................................... 15
2.5 DEGREE OF DIFFICULTY .............................................................................................................................................. 16
2.6 USE-BY DATES & STORAGE ......................................................................................................................................... 16
2.7 GENERAL DESCRIPTION .............................................................................................................................................. 16
2.8 OWNER MAINTENANCE ................................................................................................................................................ 17
2.9 AIRCRAFT SPECIFICATIONS ........................................................................................................................................ 17
2.10 CENTRE OF GRAVITY LIMITATIONS ............................................................................................................................ 17
2.11 STANDARD PRACTICES ................................................................................................................................................ 17
2.12 AIRCRAFT STRUCTURE ................................................................................................................................................ 18
2.13 ENGINES ........................................................................................................................................................................ 18
2.14 EQUIPMENT LIST ........................................................................................................................................................... 19
2.15 SOURCE OF PURCHASE PARTS .................................................................................................................................. 20
2.16 LIST OF DISPOSABLE REPLACEMENT PARTS ............................................................................................................ 20
2.17 AIRCRAFT SPECIFICATIONS ........................................................................................................................................ 21
2.18 TORQUE VALUES (IN FIBREGLASS) ............................................................................................................................ 29
3 MAINTAINER REQUIREMENTS ....................................................................................... 30
3.1 FACILITIES ..................................................................................................................................................................... 30
3.2 TRAINING ....................................................................................................................................................................... 30
3.3 RATING ........................................................................................................................................................................... 30
3.4 EXPERIENCE ................................................................................................................................................................. 30
3.5 TOOL & GAUGE CONTROL ........................................................................................................................................... 30
3.6 TOOLS: ........................................................................................................................................................................... 30
3.7 EQUIPMENT: .................................................................................................................................................................. 31
3.8 GENERAL: ...................................................................................................................................................................... 31
3.9 SPECIAL TOOLS & COMPOUNDS ................................................................................................................................. 32
4 CLEANING, GROUND HANDLING & STORAGE ............................................................. 36
4.1 CLEANING ...................................................................................................................................................................... 36
4.2 GROUND HANDLING ..................................................................................................................................................... 37
4.3 STORAGE ....................................................................................................................................................................... 39
5 INSPECTION & SERVICING ............................................................................................. 42
5.1 SERVICE INTERVAL TOLERANCE ................................................................................................................................ 42
5.2 BASIC INSPECTION PROCEDURE ................................................................................................................................ 42
5.3 MANDATORY INSPECTIONS & LIFED ITEMS ............................................................................................................... 42
5.4 INSPECTION CHART...................................................................................................................................................... 44
5.5 SERVICING ..................................................................................................................................................................... 48
5.6 GENERAL INSPECTION GUIDELINES ........................................................................................................................... 48
5.7 ENGINE PRE-INSPECTION RUN-UP: ............................................................................................................................ 49
5.8 PROPELLER 100-HOURLY ............................................................................................................................................ 49
5.9 ENGINE COMPARTMENT 100-HOURLY........................................................................................................................ 49
5.10 FUEL SYSTEM 100-HOURLY ......................................................................................................................................... 51
5.11 LANDING GEAR 100-HOURLY ....................................................................................................................................... 52
5.12 AIRFRAME 100-HOURLY ............................................................................................................................................... 53
5.13 CONTROL SYSTEMS 100-HOURLY............................................................................................................................... 54
5.14 LUBRICATION ................................................................................................................................................................ 54
5.15 SPECIAL INSPECTIONS – PROPELLER........................................................................................................................ 54
5.16 SPECIAL INSPECTIONS – WEIGHING .......................................................................................................................... 55
5.17 SPECIAL INSPECTIONS – CONTROL CABLES ............................................................................................................. 57
5.18 SPECIAL INSPECTIONS – CONTROL SURFACES ....................................................................................................... 58
5.19 SPECIAL INSPECTIONS – MAIN WHEEL ALIGNMENT ................................................................................................. 63
5.20 SPECIAL INSPECTIONS – FUEL GAUGE DECAL SETUP ............................................................................................. 66