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Johnson Controls VSD Series User Manual
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Controls Group
507 E. Michigan Street
P
.O. Box 423
Milwaukee, WI 53201
© 2009 Johnson Controls
All Rights Reserved
Printed in USA
Publication No. LIT
-1201828 / Z8520
www
.johnsoncontrols.com
November 2009
Powered by
Eaton Technology
251
Table of Contents
List of Figures
7
Table of Contents
7
Table 1-1: VSD Series Open Drives Selection Chart
18
Figure 2-1: Mounting Space Requirements
19
Table 2-1: Space Requirements for Mounting a VSD Series Drive
19
Table 3-1: Cable Spacings
21
Table 3-2: Cable and Fuse Sizes - 208 - 240V Ratings
22
Table 3-3: Cable and Fuse Sizes - 380 - 500V Ratings
22
Figure 3-4
23
Table 3-4: Cable and Fuse Sizes - 525 - 690V Ratings
23
Table 3-5: Maximum Symmetrical Supply Current
23
Table 3-6: Power Connection Tightening Torque
23
Figure 3-1: Input Power and Motor Cable Stripping and Wire Lengths
24
Table 3-7: Power and Motor Cable Stripping Lengths
24
Figure 3-2
25
Table 3-8: Control Wiring Instructions - NEMA Type 1/12 Open Drives
25
Figure 3-3: Principle Wiring Diagram of VSD Series Power Unit
26
Figure 3-5: Option Board A9 Location and Settings
28
Figure 4-1: Option Board Slots
31
Figure 4-2: Option Board A2 Terminal Locations
32
Figure 4-3: Positive/Negative Logic
32
Table 4-1: Option Board A2 Terminal Descriptions
32
Table 5-1: VSD Series Intellipass/Intellidisconnect Drives Selection Chart
34
Table 5-2: VSD Series Enclosed Drives Selection Chart
35
Table 5-3: Options List
35
Table 5-4: Option Notes
35
Figure 5-2: VSD Series Intellipass/Intellidisconnect Drive Dimensions
36
Table 5-5: VSD Series NEMA Type 1 Intellipass/Intellidisconnect Drive
36
Table 5-6: Bypass Power Wiring Instructions - NEMA Type 1 Intellipass/Intellidisconnect Drive
37
Figure 5-3: VSD Series Intellipass with Three Contactors
39
Figure 5-5: VSD Series Enclosed Drive Dimensions
41
Table 5-7: VSD Series NEMA Type 12 Enclosed Intellipass Drive Dimensions
41
Table 5-9: Bypass Power Wiring Instructions - Enclosed NEMA Type 12/3R
42
Table 5-10: Static Checks of Converter
46
Table 5-11: Static Checks of Inverter
46
Figure 5-7: Schematic for Static Checks (Sample for Frames 4 and 5)
47
Table 5-12: Static Checks of DC Bus
47
Figure 5-8: Option Board B5 Wiring Diagram
48
Table 5-13: Option Board B5 Terminal Descriptions
48
Figure 5-9: Option Board B5 Terminal Location
49
Figure 5-10: Enable Bypass
49
Figure 6-1: Keypad and Display
51
Figure 6-2: Operate Menu Navigation
51
Table 6-1: LCD Status Indicators
52
Table 6-2: LED Status Indicators
52
Table 6-3: Navigation Buttons
53
Figure 6-3: Main Menu Navigation
55
Default Chapter
56
Figure 6-4: Parameter Menu Structure Example
56
G1.1 Quick Setup
56
M1 Programming
57
Figure 6-5: Keypad Control Menu
57
M2 Keypad Control
57
P2.2 Keypad Direction
57
P2.5 PI-Stpt Default
57
R2.1 Speed Setpoint
57
Figure 6-6: Active Fault Display Example
58
M3 Active Faults
58
Table 6-4: Fault Types
59
Table 6-5: Fault Time Data
59
T3.1.13 Zero Speed
59
Figure 6-7: Sample Fault History Display
60
M4 Fault History
60
Figure 6-8: System Menu Keypad Structure
61
M5 System Menu
61
S5.3 Copy Parameters
61
S5.5 Security
61
S5.6 Keypad Settings
61
S5.7 Hardware Settings
61
S5.8 System Information
61
M6 Expander Boards
64
M7 Monitor
64
M8 Operate Mode
64
0,1 O1 Output Frequency
64
Table 6-6: Total Counters
66
Table 6-7: Trip Counters
67
Table 6-8: Software Information
67
Table 6-9: Application Information
67
Table 6-10: Hardware Information
68
Table 6-11: Expander Board Information
68
Table 6-12: Drive Output Phase Current Measurement
68
Figure 6-9: Expander Board Menu Structure
69
Figure 6-10: Digital Inputs - DI-1, DI-2, DI-3 Status
70
Table 6-13: Monitoring Menu Items - Generic PI Application Example
70
Figure 6-11: Digital Inputs - DI-4, DI-5, DI-6 Status
71
Figure 6-12: Digital and Relay Outputs - DO-1, RO-1, RO-2 Status
71
Motor Current
71
Motor Power
71
Motor Speed
71
Motor Torque
71
Output Frequency
71
Rpm
71
Speed Setpoint
71
Table 6-14: Operate Menu Items - Generic PI Application Example
71
Figure 7-1: Start-Up Wizard Navigation (1 of 3)
76
Figure 7-2: Start-Up Wizard Navigation (2 of 3)
77
Figure 7-3: Start-Up Wizard Navigation (3 of 3)
78
Figure 7-4: Remote Input Start-Up Wizard
79
Table 9-1: Remote Input Application Default I/O Configuration
84
Table 9-2: Quick Setup Parameters - M1 ➔ G1.1
85
Analog Input
86
Analog Input 2 Ma
86
Table 9-3: Input Signals - M1 ➔ G1.2
87
Table 9-4: Output Signals - M1 ➔ G1.3
90
Table 9-5: Drive Control Parameters - M1 ➔ G1.4
92
Table 9-6: Prohibit Frequencies - M1 ➔ G1.5
93
Table 9-7: Motor Control Parameters - M1 ➔ G1.6
94
Table 9-8: Protections - M1 ➔ G1.7
95
Table 9-9: Fieldbus Parameters - M1 ➔ G1.8
96
Table 9-10: Preset Speeds - M1 ➔ G1.10
97
Table 9-11: Keypad Control Parameters - M2
98
Table 9-12: Monitoring Menu
98
Active Fault Code
99
Active Warning Code
99
V7.14
99
V7.15
99
V7.16
99
V7.20 Status Word
99
Table 10-1: Generic PI Application Default I/O Configuration
102
Table 10-2: Quick Setup Parameters - M1 ➔ G1.1
103
Table 10-3: Input Signals - M1 ➔ G1.2
105
Table 10-4: Output Signals - M1 ➔ G1.3
108
Table 10-5: Drive Control Parameters - M1 ➔ G1.4
110
Table 10-6: Prohibit Frequencies - M1 ➔ G1.5
111
Table 10-7: Motor Control Parameters - M1 ➔ G1.6
112
Table 10-8: Protections - M1 ➔ G1.7
113
Table 10-9: Fieldbus Parameters - M1 ➔ G1.8
114
Table 10-10: PI-Control Parameters - M1 ➔ G1.9
116
Table 10-11: Preset Speeds - M1 ➔ G1.10
116
Table 10-12: Keypad Control Parameters - M2
117
Table 10-13: Monitoring Menu
117
Table 11-1: Duct Static Application Default I/O Configuration
120
Table 11-2: Quick Setup Parameters - M1 ➔ G1.1
121
Table 11-3: Input Signals - M1 ➔ G1.2
123
Table 11-4: Output Signals - M1 ➔ G1.3
126
Table 11-5: Drive Control Parameters - M1 ➔ G1.4
128
Table 11-6: Prohibit Frequencies - M1 ➔ G1.5
129
Table 11-7: Motor Control Parameters - M1 ➔ G1.6
130
Table 11-8: Protections - M1 ➔ G1.7
131
Table 11-9: Fieldbus Parameters - M1 ➔ G1.8
132
Table 11-10: PI-Control Parameters - M1 ➔ G1.9
134
Table 11-11: Preset Speeds - M1 ➔ G1.10
134
Table 11-12: Keypad Control Parameters - M2
135
Table 11-13: Monitoring Menu
136
PI Error
137
PI Input
137
PI Setpoint
137
Table 12-1: Building Static Application Default I/O Configuration
140
Table 12-2: Quick Setup Parameters - M1 ➔ G1.1
141
Table 12-3: Input Signals - M1 ➔ G1.2
143
Table 12-4: Output Signals - M1 ➔ G1.3
146
Table 12-5: Drive Control Parameters - M1 ➔ G1.4
148
Table 12-6: Prohibit Frequencies - M1 ➔ G1.5
149
Table 12-7: Motor Control Parameters - M1 ➔ G1.6
150
Table 12-8: Protections - M1 ➔ G1.7
151
Table 12-9: Fieldbus Parameters - M1 ➔ G1.8
152
Table 12-10: PI-Control Parameters - M1 ➔ G1.9
154
Table 12-11: Preset Speeds - M1 ➔ G1.10
154
Table 12-12: Keypad Control Parameters - M2
155
Table 12-13: Monitoring Menu
156
Multimonitor
157
V7.24 PI Output
157
Table 13-1: Pressure Control Application Default I/O Configuration
160
Table 13-2: Quick Setup Parameters - M1 ➔ G1.1
161
Table 13-3: Input Signals - M1 ➔ G1.2
163
Table 13-4: Output Signals - M1 ➔ G1.3
166
Table 13-5: Drive Control Parameters - M1 ➔ G1.4
168
Table 13-6: Prohibit Frequencies - M1 ➔ G1.5
169
Table 13-7: Motor Control Parameters - M1 ➔ G1.6
170
Table 13-8: Protections - M1 ➔ G1.7
171
Table 13-9: Fieldbus Parameters - M1 ➔ G1.8
172
Table 13-10: PI-Control Parameters - M1 ➔ G1.9
174
Table 13-11: Preset Speeds - M1 ➔ G1.10
174
Table 13-12: Keypad Control Parameters - M2
175
Table 13-13: Monitoring Menu
176
Table 14-1: Temperature Control Application Default I/O Configuration
180
Table 14-2: Quick Setup Parameters - M1 ➔ G1.1
181
Table 14-3: Input Signals - M1 ➔ G1.2
183
Table 14-4: Output Signals - M1 ➔ G1.3
186
Table 14-5: Drive Control Parameters - M1 ➔ G1.4
188
Table 14-6: Prohibit Frequencies - M1 ➔ G1.5
189
Table 14-7: Motor Control Parameters - M1 ➔ G1.6
190
Table 14-8: Protections - M1 ➔ G1.7
191
Table 14-9: Fieldbus Parameters - M1 ➔ G1.8
192
Table 14-10: PI-Control Parameters - M1 ➔ G1.9
194
Table 14-11: Preset Speeds - M1 ➔ G1.10
194
Table 14-12: Keypad Control Parameters - M2
195
Table 14-13: Monitoring Menu
196
Table 15-1: Selections for Ids 112, 113, 114 and 115 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Table 15-2: Analog Output Scaling
200
Figure 15-1: AI-1 no Signal Inversion
202
Figure 15-2: AI-1 Signal Inversion
202
Figure 15-3: AI-1 no Signal Filtering
203
Figure 15-4: Analog Input AI-2 Scaling
203
Figure 15-5: Setpoint Scaling
204
Figure 15-6: Sensor Scaling
204
Figure 15-7: Analog Output Filtering
205
Figure 15-8: Analog Output Invert
206
Figure 15-9: Analog Output Scaling
207
Table 15-3: Output Signals Via DO-1 and Output Relays RO-1 and RO-2 . . . . . . . . . . . . Table 15-4: Size-Dependent Switching Frequencies
208
Figure 15-10: Output Frequency Supervision
209
Figure 15-11: Acceleration/Deceleration (S-Shaped)
211
Figure 15-12: Example of Prohibit Frequency Area Setting
212
Figure 15-13: Ramp Speed Scaling between Prohibit Frequencies
213
Figure 15-14: Linear and Squared V/Hz Ratio
215
Figure 15-15: Programmable V/Hz Curve
215
Figure 15-16: Motor Thermal Current IT Curve
219
Figure 15-17: Motor Temperature Calculation
220
Figure 15-18: Stall Characteristics Settings
221
Figure 15-19: Stall Time Count
221
Figure 15-20: Setting of Minimum Load
222
Figure 15-21: Underload Time Counter Function
223
Table 15-5: Fieldbus Parameters
224
Motor Current
224
DC-Bus Voltage
224
Figure 15-22: Auto Acceleration/Deceleration (S-Shaped)
225
Table 15-6: Preset Speeds
226
Analog Input
227
Table A-2: 230V VT Output Power Ratings
229
Table A-3: 480V VT Output Power Ratings
229
Table A-4: 575V VT Output Power Ratings
230
Figure A-1: Power Loss as Function of Switching Frequency
231
Figure A-2: Power Loss as Function of Switching Frequency: 5 - 10 Hp 230V, 10 - 20 Hp 480V
231
Figure A-3: Power Loss as Function of Switching Frequency: 15 - 20 Hp 230V, 25 - 40 Hp 480V
232
Figure A-4: Power Loss as Function of Switching Frequency: 25 - 40 Hp 230V, 50 - 75 Hp 480V
232
Figure A-5: Power Loss as Function of Switching Frequency: 50 - 75 Hp 230V, 100 - 150 Hp 480V
233
Figure A-7: TYPE 1 and TYPE 12 VSD Series Open Drive Dimensions
234
Table A-5: VSD Series Open Drive Dimensions
234
Figure A-8: VSD Series Open Drive Dimensions, TYPE 1 and TYPE
235
Table A-6: Dimensions for VSD Series Open Drive, FR4, FR5 and FR6
235
Table A-7: Dimensions for the Flange Opening, FR4 to FR6
235
Figure A-9: VSD Series Open Drive Dimensions, TYPE 1 and TYPE 12, FR7
236
Table A-8: VSD Series Open Drive Dimensions, FR7
236
Figure A-10: VSD Series Open Drive Dimensions, TYPE 1 and TYPE 12, FR8
237
Table A-9: VSD Series Open Drive Dimensions, FR8
237
Figure A-11: VSD Series Open Drive Dimensions, TYPE 1 and TYPE 12, with Flange Kit, FR7 and FR8
238
Table A-10: Dimensions for VSD Series Open Drive, FR7 and FR8
238
Table A-11: Dimensions for the Flange Opening, FR7/FR8
238
Figure A-12: VSD Series Open Drive Dimensions, OPEN 1 and OPEN 12 FR9
239
Table A-12: Dimensions for VSD Series Open Drive, FR9
239
Table A-12: Dimensions for VSD Series Open Drive, FR9, Continued
239
Figure A-13: VSD Series Open Drive Dimensions, TYPE 1 and TYPE 12 FR9
240
Table A-13: Dimensions for VSD Series Open Drive, FR9 with Flange Kit
240
Table B-1: Fault Codes
243
Figure 5-6
247
Figure C-1: RS-232 Cable for Parameter Setting or Software Downloading by Using PC
247
Figure C-2: Connection of Cable Used with Keypad
247
Figure C-3: RS-232 Cable
247
Figure D-1: VSD Series Intellipass with Three Contactors
249
Figure D-2: VSD Series Intellipass Disconnect
250
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Johnson Controls VSD Series Specifications
General
Brand
Johnson Controls
Model
VSD Series
Category
DC Drives
Language
English
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