MultiSmart Installation & Operation Manual
1
Warnings & Cautions ...................................................................................................................... 9
1.1 Information to User ................................................................................................................ 9
1.2 Documentation Standards ...................................................................................................... 9
1.3 Installation Notes ................................................................................................................... 9
2 Glossary & Symbols ..................................................................................................................... 10
3 Major New Features & Enhancements in Recent Firmware Releases ...................................... 11
3.1 Version 3.1.0 ........................................................................................................................ 11
Part 1 – Operations ................................................................................................................................... 12
4 Introduction ................................................................................................................................... 12
4.1 Range of Options ................................................................................................................. 12
4.2 Intuitive Operator Interface ................................................................................................... 13
4.3 Intuitive Engineering Interface .............................................................................................. 13
4.4 "Out of the Box" Control of a Pump Station .......................................................................... 14
5 Operator Interface ......................................................................................................................... 15
5.1 LCD Panel ............................................................................................................................ 15
5.2 LED Indicators ..................................................................................................................... 16
5.3 Buttons ................................................................................................................................. 16
5.4 Using the Interface ............................................................................................................... 16
Part 2 – Installation & Commissioning ................................................................................................... 33
6 Mounting Instructions ................................................................................................................... 33
6.1 Mounting the Operator Interface Display .............................................................................. 33
6.2 Mounting the Pump Station Manager ................................................................................... 35
6.3 Connecting the Operator Interface to the Pump Station Manager ....................................... 35
7 MultiSmart Boards ........................................................................................................................ 36
7.1 Power Supply ....................................................................................................................... 38
7.2 Default Wiring Setup for Pump Control Board ...................................................................... 39
7.3 Pump Control Board ............................................................................................................ 44
7.4 CPU Board ........................................................................................................................... 48
7.5 DSP Board ........................................................................................................................... 49
7.6 Energy Monitoring & Motor Protection Board ....................................................................... 56
8 PumpView Hardware Setup .......................................................................................................... 58
8.1 Fault Finding ........................................................................................................................ 58
8.2 Configuring PumpView for a Serial Cellular Modem ............................................................ 59
8.3 Configuring PumpView for an Ethernet Cellular Router ....................................................... 60
9 Quick Commissioning Guide ....................................................................................................... 63
9.1 Setup Wizard Flow Diagrams ............................................................................................... 64
9.2 Setup Wizard Notes ............................................................................................................. 68
9.3 Unassign Any Faults Not Used ............................................................................................ 70
9.4 Level Simulation Mode ......................................................................................................... 72
9.5 Maintenance Mode .............................................................................................................. 72
Part 3 – Advanced Settings ..................................................................................................................... 74
10 High Level Overview ..................................................................................................................... 74
10.1 MultiSmart Pump Station Manager Overview ...................................................................... 74
10.2 Pump Station Manager ........................................................................................................ 75
10.3 Reservoir Monitor ................................................................................................................. 76
10.4 Pump Control Module .......................................................................................................... 77
10.5 Energy Monitoring and Motor Protection .............................................................................. 78
10.6 Supply Protection ................................................................................................................. 79
10.7 Data Logger ......................................................................................................................... 79
10.8 Flow ..................................................................................................................................... 79
10.9 Fault Module ........................................................................................................................ 79
10.10 Security ................................................................................................................................ 79
10.11 PLC Extension (IEC 61131-3) .............................................................................................. 79
Page 4 of 260 MultiSmart_IO_Manual_R20
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