Contents 1
Contents ...................................................................Page No. Contents ....................................................................... Page No.
Chapter 1: Safety ............................................................. 1-1
Chapter 2: Introduction ................................................... 2-1
About this Manual ............................................................................ 2-1
Power Ratings ................................................................................... 2-3
Packaging and Lifting Details ......................................................... 2-4
Chapter 3: Product Overview .......................................... 3-1
Product Range .................................................................................. 3-1
Control Features ............................................................................... 3-2
Functional Overview ........................................................................ 3-3
Chapter 4: Installation ..................................................... 4-1
Cubicle Mount ................................................................................... 4-1
Dimensions for Cubicle Mount Installation ............................................. 4-1
Dimensions for Cubicle Mount Installation – Frame K .......................... 4-2
Mounting the Inverter................................................................................ 4-3
Ventilation .................................................................................................. 4-3
Cubicle Mounting Details ......................................................................... 4-4
Through Panel Mount Frames D to J only ..................................... 4-5
Dimensions for Through Panel Installation ............................................ 4-5
Frames D, E ............................................................................................... 4-5
Frames F, G ............................................................................................... 4-6
Frame H ...................................................................................................... 4-7
Frame J ...................................................................................................... 4-8
Mounting the INVERTER ........................................................................... 4-9
Ventilation .................................................................................................. 4-9
Through Panel Mounting Detail (frames D – J only) ............................ 4-10
Cover Removal Instructions – All Frames ............................................ 4-10
Cabling Bracket for Control & Main Cable ................................... 4-13
Cabling Bracket for AC30D System Terminals............................ 4-14
Electrical Installation ...................................................................... 4-15
Wiring Instructions.................................................................................. 4-15
AC fed power Wiring Connections ........................................................ 4-16
DC FED Power Wiring Connections (Frames D – J only) .................... 4-17
Control Module Cover Removal .................................................... 4-18
Control Module Removal ............................................................... 4-19
Control Module Terminal Cable Specification ...................................... 4-20
AC30V Control Wiring Connections ...................................................... 4-21
AC30D-P Control Wiring Connections .................................................. 4-22
System Board Control Wiring Connections – AC30D ONLY ............... 4-23
.................................................................................................................. 4-23
Wiring Diagrams ............................................................................. 4-24
The Default Application ........................................................................... 4-24
Application Description ........................................................................... 4-24
Application 0: Basic Speed Control ...................................................... 4-26
Application 1: Auto/Manual Control ...................................................... 4-28
Application 2: Raise / Lower Trim ...................................................... 4-30
Application 3: Presets Speeds .............................................................. 4-32
Application 4: PID Control ..................................................................... 4-34
Application 5: Active Front-End ............................................................ 4-36
Terminal Block Wire Range .................................................................... 4-38
Terminal Tightening Torques ................................................................. 4-39
Optional Equipment ................................................................................. 4-39
Brake Wiring ............................................................................................. 4-39
Fitting a Remote GKP ..................................................................... 4-40
Getting Started ................................................................................ 4-41
GKP Setup Wizard ................................................................................... 4-41
Ethernet Communications ...................................................................... 4-42
Firmware Update............................................................................. 4-45
Updating the inverter firmware ............................................................... 4-45
Chapter 5: Associated Equipment .................................. 5-1
Main Points ................................................................................................. 5-1
AC Motor Chokes.............................................................................. 5-4
Dynamic Braking Resistors ............................................................. 5-5
Wiring Details ............................................................................................. 5-5
Dynamic Braking Resistors ............................................................. 5-6
Resistor Selection ...................................................................................... 5-6
Circuit Breakers ................................................................................ 5-8
External EMC Filters ......................................................................... 5-8
Input Chokes ..................................................................................... 5-9
Gaskets .............................................................................................. 5-9
Cabling Bracket for Control, System Option & Power Stack ....... 5-9
Option Cards ................................................................................... 5-10
SD Cards ................................................................................................... 5-10
Installation Details ................................................................................... 5-11
Chapter 6 Safe Torque Off SIL3/PLe ............................... 6-1
General Information ......................................................................... 6-1
STO Functional Description ...................................................................... 6-2
Alignment to European Standards ................................................. 6-3
EN ISO13849-1:2008 .................................................................................. 6-3
EN61800-5-2:2007 and EN61508 ............................................................... 6-4
Safety Specification ......................................................................... 6-5
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