Pilz PMCprotego D.48

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Appendix

Operating Manual PMCprotego D.48, PMCprotego D.72

1001735-EN-04

212

Abbreviation Description

SS1 Safe stop

SS2 Safe operating stop

SSI Synchronous serial interface

SSR Safe speed range

STO Safety function STO

VAC AC voltage

VDC DC voltage

Main Page

Stop Category1
Expansion Cards for Slot2
Table of Contents3
Validity of Documentation8
Unit Structure10
Control Element11
Front View14
Plan View15
Type Code16
Type Label17
Intended Use19
Hazard Analysis20
Safety Function STO21
Use of Qualified Personnel22
Warranty and Liability23
Standards24
Stop, Emergency Stop and Emergency Switching off Functions25
Stop Functions26
Emergency Stop Functions27
Overview28
Power Element30
Motor Connection33
Brake Resistor36
Intermediate Circuit37
Intermediate Circuit Topology38
Control Element39
Digital Inputs40
Digital Outputs43
Safety Function STO44
Safety Information44
Signal States45
Safety Function STO Without a Safety Card46
Safety Function STO with Safety Card48
Reaction Time48
Connection Example for STO, Single-Channel48
Connection Example for STO, Dual-Channel49
Analogue Inputs50
Encoder Systems51
Overview51
Resolver57
Encoder57
Incremental Encoders59
Absolute Encoder with SSI Interface61
Hall Encoder62
Electronic Gearing, Master-Slave Mode62
Stepper Motor Control Systems (Pulse/Direction)63
Master-Slave Mode63
Encoder Emulation65
Communications Interfaces67
RS 232 Interface67
Canopen Interface68
Ethernet-Based Interface68
SD Card69
Tools69
Expansion Cards70
Expansion Card Pmcprotego S1-2, Pmcprotego S2-270
Expansion Card I/O-14/0870
Expansion Card Posi/O, Posi/O-AIO73
Incremental Encoder ROD (Aquadb) 5 V, (X5, X1)73
Absolute Encoder with SSI Interface (X5, X1)74
Sincos Encoder with SSI Interface (X5, X1)74
Electronic Gearing, Master-Slave Mode74
Encoder Emulation75
Analogue Inputs78
Analogue Outputs78
Expansion Card with PROFIBUS-DP Interface78
Expansion Card PROFINET79
Expansion Card Fan Controller79
Switch On/Switch off Behaviour79
Normal Mode81
Fault Condition82
Implementation of Stop Categories84
Stop Category 084
Stop Category 287
Installation90
General Requirements90
Dimensions91
Installing the Servo Amplifier91
Installing the Shielding Plate93
Installing the Expansion Cards94
Expansion Cards for Slot 194
Expansion Cards for Slot 295
Expansion Cards for Slot 396
Wiring97
Connector Description97
Block Diagram98
Notes on Wiring100
Contact Protection101
Leakage Current101
Residual Current Devices FI102
Isolating Transformer103
Connection Cables103
Wiring Procedure104
EMC-Compliant Wiring105
Earthing105
Shielding106
Shield Connection on the Front Plate107
Filters107
Chokes108
Power Element108
Mains Voltage108
Motor110
Motor Holding Brake111
External Brake Resistor112
Intermediate Circuit114
Energy Store Pmcenergy SD115
Control Element119
Supply Voltage 24 VDC119
Digital Inputs120
Digital Outputs124
Analogue Inputs125
Encoder Systems126
HIPERFACE DSL, One-Cable Connection126
SFD3 One-Cable Connection128
Resolver129
Sincos Encoder with HIPERFACE Interface130
Sincos Encoder with Endat 2.1 Interface132
Encoder with Endat 2.2 Interface134
Sincos Encoder with BISS Interface, Analogue136
Encoder with BISS Interface, Digital138
Sincos Encoder with SSI Interface140
Sincos Encoder Without Data Track142
Sincos Encoder with Hall Encoder144
Incremental Encoder ROD (Aquadb) 5 V, 350 Khz146
Incremental Encoder ROD (Aquadb) 5 V, 1.5 Mhz148
Incremental Encoder ROD (Aquadb) 5 V, with Zero Pulse and Hall Encoder150
Incremental Encoder ROD (Aquadb) 24 V, Without Zero Pulse152
Incremental Encoder ROD (Aquadb) 24 V, Without Zero Pulse, with Hall Encoder153
Absolute Encoder with SSI Interface155
Hall Encoder157
Electronic Gearing, Master-Slave Mode159
Encoder Emulation161
Communications Interfaces162
RS 232 Interface162
Canopen Interface164
Ethernet-Based Interface165
Expansion Cards166
Expansion Card Pmcprotego S1, Pmcprotego S2166
Expansion Card I/O-14/08167
Expansion Card Posi/O, Posi/O-AIO169
Electronic Gearing169
Encoder Emulation171
Analogue Inputs and Outputs173
Incremental Encoder ROD (Aquadb) 5 V174
Absolute Encoder with SSI Interface178
Sincos Encoder with SSI Interface179
Expansion Card with PROFIBUS-DP Interface182
PROFINET Interface Expansion Card183
Commissioning184
Safety Guidelines184
Commissioning the Servo Amplifier185
Download Firmware from SD Card to Servo Amplifier191
Leds and Keys192
Key Functions192
Status Indicator193
Standard Menu194
Advanced Menu195
Messages/Errors195
Status Messages195
Error Messages196
Warnings197
Safety Checks198
Expansion Cards199
PROFIBUS DP Interface Expansion Card199
PROFINET Interface Expansion Card199
Technical Details Pmcprotego D.48200
Technical Details Pmcprotego D.72204
Safety Characteristic Data208
Order Reference209
Order Reference for Device209
Order Reference for Accessories209
Safety Cards to Retrofit or as Spare Part209
Expansion Cards to Retrofit or as Spare Part209
Interface Cable, Interface Adapter, SD Card209
Connector for Cable Assembly, Motor Power Cable210
Connector Set as Spare Part210
Energy Store210
Connection Cable to the Motor Series "Pmctendo SZ210
Appendix211
Abbreviations211
Glossary213

Pilz PMCprotego D.48 - Page 212

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