Polaris General 2020

IX.8
9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
© Copyright Polaris Inc.
Shift Lever / Cable
Assembly View - General .......................................... 7.3
Assembly View - General 4........................................ 7.6
Shift Lever Replacement.............................................. 7.9
Shock
Analysis ...............................................................1.83
Assembly (Walker Evans) ........................................9.88
Compression Adjustment - General XP / General XP
4 ............................................................... 2.50, 9.86
Disassembly (Walker Evans) ....................................9.87
Installation
General XP / General XP 4 ....................................9.86
Removal
General XP / General XP 4 ....................................9.83
Spring Adjustment - General XP ........................ 2.48, 9.84
Spring Adjustment - General XP 4...................... 2.49, 9.85
Spring Replacement
General / General 4 .............................................9.57
General XP / General XP 4 ....................................9.83
Shock Specifications
Specifications
General.............................................................9.53
General 4 ..........................................................9.55
General XP ........................................................9.79
General XP 4......................................................9.81
Side Mirror (INTL)
Assembly View .................................................... 13.12
Installation .......................................................... 13.13
Removal............................................................. 13.13
Spark Plug
Service ........................................................ 2.57, 4.14
Special Tools............................................................. 1.9
Body / Frame.........................................................11.3
Brake System........................................................10.3
Digital Wrench®.....................................................1.49
Electrical System....................................................12.5
Engine .................................................................. 3.3
Final Drive ............................................................. 8.3
Fuel System ........................................................... 5.3
Maintenance .......................................................... 2.3
PVT System ........................................................... 6.2
Steering / Suspension .............................................. 9.3
Transmission.......................................................... 7.2
Website................................................................. 1.8
Special Tools Index..................................................... 1.9
Specifications
Cooling System......................................................3.87
Engine Oil Pressure ................................................. 3.6
Starter
Drive Installation ....................................................3.59
One-Way Clutch Assembly .......................................3.58
One-Way Clutch Disassembly ...................................3.32
One-Way Clutch Inspection ......................................3.31
Starting System
Operation Overview .............................................. 12.59
Starter Motor Installation ........................................ 12.60
Starter Motor Removal .......................................... 12.59
Starter Solenoid Service ........................................ 12.60
Troubleshooting ................................................... 12.60
Voltage Drop Test ................................................. 12.59
Static
Testing .................................................................1.84
Stator
Cover Installation ...................................................3.59
Stator Cover.............................................................3.30
Steering
Assembly View
General / General 4 .............................................. 9.4
General XP / General XP 4 ....................................9.11
Steering System
Inspection.............................................................2.43
Power Steering Unit Installation .................................9.22
Power Steering Unit Removal ...................................9.19
Service Notes......................................................... 9.3
Special Tools .......................................................... 9.3
Steering Rack Installation.........................................9.26
Steering Rack Removal ...........................................9.25
Steering Shaft Bearing Replacement ..........................9.21
Steering Shaft Installation - Lower..............................9.21
Steering Shaft Installation - Upper..............................9.23
Steering Shaft Removal - Lower ................................9.20
Steering Shaft Removal - Upper ................................9.18
Steering Wheel Free-Play ................................ 2.43, 9.28
Steering Wheel Removal .........................................9.19
Tie Rod End / Wheel Hub Inspection .................. 2.44, 9.25
Wheel Toe Adjustment..................................... 2.45, 9.28
Wheel Toe Alignment Inspection........................ 2.44, 9.27
Subwoofer
Installation .......................................................... 13.48
Pinout ................................................................ 13.52
Removal............................................................. 13.48
Suspension
Service Notes......................................................... 9.3
Shock Analysis ......................................................1.83
Shock Compression Adjustment ........................ 2.47, 9.60
Shock Installation ...................................................9.60
Shock Removal......................................................9.57
Special Tools .......................................................... 9.3
Spring Adjustment .......................................... 2.46, 9.58
Spring Adjustment - GENERAL 4....................... 2.47, 9.59
Switch
AWD / 2WD / TURF .............................................. 12.67
Hazard............................................................... 12.71
Key ................................................................... 12.67
Transmission....................................................... 12.68
Turn/Lights/Horn .................................................. 12.72
Switch Service
Brake Fluid Level Switch ........................................ 12.70
Brake Pressure Switch .......................................... 12.65
Fog Light ............................................................ 12.74
Headlight Switch .................................................. 12.66
Seat Belt Switch................................................... 12.69
Winch ................................................................ 13.25
T
Temperature / Manifold Absolute Pressure Sensor (T-MAP)
Operation Overview ................................................ 4.11
Replacement......................................................... 4.11
Test ..................................................................... 4.11
Tire
Inspection.............................................................2.42
Tone Ring
Inspection (INTL ABS)........................................... 10.85
Replacement (INTL ABS)....................................... 10.85
Transmission
Assembly .............................................................7.33
Assembly View ...................................................... 7.11
Bevel Differential Assembly ......................................7.28
Bevel Differential Disassembly ..................................7.27
Disassembly .........................................................7.21
Gear / Shaft / Bearing Inspection ...............................7.30
Gear Cluster Disassembly........................................7.25
INDEX