3.51
ENGINE / COOLING
3
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
13. Measure each main journal and connecting rod
journal in two locations, 90 degrees apart. Replace
crankshaft if any journal is worn below the service limit
specification.
14. Refer to the six letters stamped onto the PTO end of
the crankshaft.
15. Use the table below to see if the crankshaft bearing
journals are within specification. If worn past the
service limit, replace the crankshaft assembly.
16. Whether installing a new crankshaft or re-installing
the original, refer to the bearing selection chart
provided in the “Crankshaft Main Bearing Selection”
and “Connecting Rod Bearing Selection” procedures.
Journal 1
(Main Bearing)
Journal 2
(Rod Bearing)
Journal 3
(Main Bearing)
Journal 4
(Rod Bearing)
Journal 5
(Main Bearing)
Journal 6
(Main Bearing)
MAG
PTO
Crankshaft Bearing Journal Diameters
B
Main
Bearing
Standard
1.6140 - 1.6143 in.
(40.996 - 41.004 mm)
Service Limit 1.6129 in. (40.970 mm)
Conn Rod
Bearing
Standard
1.6118 - 1.6122 in.
(40.942 - 40.950 mm)
Service Limit 1.6104 in. (40.906 mm)
G
Main
Bearing
Standard
1.6137 - 1.6140 in.
(40.988 - 40.995 mm)
Service Limit 1.6129 in. (40.970 mm)
Conn Rod
Bearing
Standard
1.6115 - 1.6118 in.
(40.934 - 40.941 mm)
Service Limit 1.6104 in. (40.906 mm)
Y
Main
Bearing
Standard
1.6134 - 1.6137 in.
(40.980 - 40.987 mm)
Service Limit 1.6129 in. (40.970 mm)
Conn Rod
Bearing
Standard
1.6112 - 1.6115 in.
(40.926 - 40.933 mm)
Service Limit 1.6104 in. (40.906 mm)
X X X X X X
1
Journal Numbers
34562