8.10
TRANSMISSION
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
15. Install (3) wire ties to retain wire harness to
transmission and mounts.
16. Install and properly route the vent hose.
17. Lubricate the transmission splines and mid propshaft
joint splines with Polaris All Purpose Grease. Install
the propshaft onto the transmission output shaft (see
Chapter 7).
18. Install inner clutch cover, outlet duct, drive clutch,
driven clutch, belt and outer clutch cover (see Chapter
6).
19. Install new spring ring on rear drive shafts. Apply an
anti-seize compound to the splines.
20. Remove lower shock mounting bolt and swing the rear
trailing arm out and up. Align the splines of the drive
shaft with the transmission splines. Push inward on
the trailing arm assembly until the rear drive shafts
lock into the transmission splines.
21. Install the rear shocks onto the trailing arms and install
the lower mounting bolts with new retaining nuts.
Torque to specification.
22. Install the (4) rear radius rods to the bearing carriers
on each side. Use new retaining nuts. Torque to
specification.
23. Install the stabilizer bar link mounting bolts and new
nuts. Torque to specification.
24. Install rear wheels and wheel nuts. Torque to
specification.
25. Properly lower the vehicle.
Apply
Anti-Seize
NEW
Spring Ring
Rear Shock Lower Bolt: 70 ft-lbs (95 Nm)
Outer Radius Rod Bolts: 45 ft-lbs (61 Nm)
Stabilizer Bar Linkage: 32 ft-lbs (44 Nm)
Wheel Nuts: 30 ft-lbs (41 Nm) + 90° (1/4 turn)
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