8.20
TRANSMISSION
9924096 - 2013 RANGER RZR XP 900 / RZR XP 4 900 Service Manual
© Copyright 2012 Polaris Sales Inc.
3. Install the idler gear shaft assembly (A) and gear
cluster assembly (B) into the transmission housing, all
at the same time.
4. Install the rear output shaft assembly (C).
5. Assemble the shift shaft rail if previously
disassembled.
NOTE: Both shift forks need to be orientated the
same way, so that the shift fork pins are both offset
to the same side of the rail.
6. Install the shift shaft rail (D) and shift forks into the
transmission housing as an assembly. Be sure the
shift forks are engaged into the engagement dogs.
NOTE: Shift fork pins should be offset towards the
input shaft as shown above.
7. Inspect the shift drum for any damage or wear. Inspect
the splines of the shift drum.
8. Install the shift drum (E) into the transmission housing.
Lift up on the shift shaft rail (D) and move the rail
assembly towards the shift drum to allow the shift fork
ends to be installed into the shift drum (E).
Pins should offset to the same side
D
Pins should be offset to this side